玉米收获机割台高度自动调控系统设计与试验
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国家重点研发计划项目(2018YFD0300606)、山东省重大科技创新工程项目(2018CXGC0217)和山东省自然科学基金博士基金项目(ZR2017BEE032)


Design and Experiment of Automatic Control System for Corn Header Height
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    摘要:

    针对目前国内玉米收获机割台操控仍依靠机械调控、调整不便等问题,设计了一种割台高度自动调控系统。该系统包括浮动压紧式仿形机构、STM32控制单元、显示模块、按键模块、电磁阀驱动模块等。浮动压紧式仿形机构由角度传感器、仿形板、扭簧、固定轴等组成,利用ADAMS软件得到了仿形板垂直高度变化情况并设计了扭簧,能够较好贴附地面行走。建立了割台高度自动调控参数模型,采用PID控制算法实现割台高度的自动调控。控制系统通过仿形机构检测割台的离地高度,经STM32控制单元处理后,通过割台油缸自动调整割台的离地高度。测试结果表明,割台在按键模式下调控时平均响应速度为0.42m/s,在自动调控模式下割台实际高度与设定高度的误差在20mm以内,均满足玉米收获机割台调控的需要。研究结果可为玉米收获机智能化设计提供参考。

    Abstract:

    Aiming at the problems that current domestic corn headers continued to be mechanically adjusted and the adjustment was inconvenient, an automatic control system for corn header height was designed. The automatic control system included a floating compression profiling mechanism, STM32 control unit, display screen, key switch, solenoid valve drive module, etc. Floating compression profiling mechanism was composed of angle sensor, profiling plate, torsion spring, fixed shaft, etc. The profiling plate and angle sensor were designed and selected, and the analysis on working process and force of the profiling plate were carried out. ADAMS software was utilized to obtain the vertical height change of the profiling plate under different torque conditions of the torsion spring, and the torsion spring was designed according to the simulation results to achieve better adhesion to the ground. The automatic adjustment parameter model of the header height was established, and PID control algorithm was used to realize the automatic adjustment of the header height. The simulation model was built in Matlab/Simulink software and the system simulation was performed. After tune calculation optimization, when Kp was 1.2, Ki was 0.68 and Kd was 0.9, PID controller could meet the design requirements of the automatic control system of the header height. In automatic profiling mode, the control system detected the height of the header from the ground through the profiling mechanism, and the header cylinder automatically adjusted the height of the header from the ground after processing by the STM32 control unit. In manual mode, STM32 control unit recognized the key signal and controlled the lifting of the header according to different key signals. After completing the design of the automatic control system for the header height, the control system was installed on the 4YZP4HQ corn harvester, and functional tests were carried out. In the manual mode, the adjustment time was taken as the system response index, and a stopwatch was used to record the time required for the header to move from the start to the specified position, and the results showed that the average response speed during adjustment was 0.42m/s. In automatic profiling mode, the control system automatically adjusted the header height from the ground, the height of the header was measured randomly when the harvester stopped every 20~30m, and the result showed that the error between the actual height of the header and the set height was within 20mm. The average speed of the header in manual mode and the actual height in automatic control mode met the needs of the corn harvester header control. The research result could provide reference for the intelligent research of corn harvester.

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耿爱军,张猛,张姬,张智龙,高昂,郑金龙.玉米收获机割台高度自动调控系统设计与试验[J].农业机械学报,2020,51(s2):118-125. GENG Aijun, ZHANG Meng, ZHANG Ji, ZHANG Zhilong, GAO Ang, ZHENG Jinlong. Design and Experiment of Automatic Control System for Corn Header Height[J]. Transactions of the Chinese Society for Agricultural Machinery,2020,51(s2):118-125.

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  • 收稿日期:2020-08-05
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  • 在线发布日期: 2020-12-10
  • 出版日期: 2020-12-10