丘陵山地拖拉机姿态主动调整系统设计与实验
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国家重点研发计划项目(2016YFD0700505)


Design and Experiment of Active Attitude Adjustment System for Hilly Area Tractors
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    摘要:

    为保证拖拉机在丘陵山地的安全作业,并提高作业效率及乘坐舒适性,设计了基于双闭环PID算法的丘陵山地拖拉机姿态主动调整系统。首先,根据丘陵山地特定作业需求设计了姿态主动调整系统,包括姿态调整机构、液压驱动系统和控制系统;然后,建立了系统动力学模型,通过数值分析验证了该自动调平控制算法的有效性;最后,在山东五征集团生产的拖拉机上安装此系统,并进行了实验验证。结果表明:所设计的姿态主动调整系统在±10°的坡地上调平时间为7.5s,最大调平误差小于0.5°,左右摆动机构摆角绝对值的差在±1°以内,能有效满足丘陵山地作业需求。同时,该拖拉机在高低起伏较大的坡地上以1挡速度(1.98km/h)行驶时,车身倾斜角可控制在±3°范围内,左右摆动机构摆角绝对值差在±5°范围内。所设计的姿态主动调整系统能适应恶劣作业环境的作业需求。

    Abstract:

    To ensure safe operation, enhance productivity and improve operation comfort for the tractors in hill area, a dual-closed-loop-PID-based active attitude adjustment system was designed. Based on the special requirements for operation in mountainous regions, an active attitude adjustment system was designed, which included pose regulation mechanism, hydraulic actuation system and the corresponding control system. Then the system dynamic model was proposed along with the dual-closed-loop PID algorithm, which were verified numerically. Numerous experiments were conducted on a tractor system designed by Shandong Wuzheng Group. The experimental results showed that the proposed active pose regulator can achieve regaining of horizontal pose in 7.5s with a maximum angular error of 0.5° and the difference of the absolute rotation angle of both rear wheel rotary mechanism was in the range of ±1°, which satisfied the application requirement. Additionally, when the tractor system was operated at firstgear speed (1.98km/h) on slopes with relatively large variation in height, the slope angle of the tractor system can be conttrolled with in ±3°, and the absolute difference of the sway angle of the wheels on both sides were within ±5°. In conclusion, the proposed active pose regulator system design can adapt to the harsh application requirement.

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齐文超,李彦明,陶建峰,覃程锦,刘成良,种昆.丘陵山地拖拉机姿态主动调整系统设计与实验[J].农业机械学报,2019,50(7):381-388. QI Wenchao, LI Yanming, TAO Jianfeng, QIN Chengjin, LIU Chengliang, ZHONG Kun. Design and Experiment of Active Attitude Adjustment System for Hilly Area Tractors[J]. Transactions of the Chinese Society for Agricultural Machinery,2019,50(7):381-388

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  • 收稿日期:2019-01-16
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  • 在线发布日期: 2019-07-10
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