花生捡拾收获机三风系风选系统流场数值模拟与试验
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国家自然科学基金项目(51905282)、江苏省自然科学基金项目(BK2019140)和国家现代农业产业技术体系项目(CARS-13)


Numerical Simulation and Experiment of Flow Field in Three Air Systems of Air Separation System of Peanut Pickup Harvester
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    摘要:

    受复杂作业环境影响,轴流式花生捡拾收获机的风选过程存在风选损失率高、含杂率高等问题,通过开展不同条件下的数值仿真试验,分析了4种颗粒的速度、位移及轨迹变化情况,确立了由横流风机、主离心风机、副离心风机组配的三风系风选系统的工作参数及其范围,并基于Box-Behnken的中心组合设计理论,以横流风机转速、吸秧高度、吸杂高度三因素作为影响因子,开展响应面试验研究,分析各因素对风选损失率和含杂率的影响并对影响因素进行优化。试验结果表明:风选损失率影响由大到小为吸杂高度、横流风机转速、吸秧高度;含杂率影响由大到小为横流风机转速、吸杂高度、吸秧高度,求解的最优参数组合为:横流风机转速1508r/min、吸秧高度181mm、吸杂高度211mm,对应的风选损失率为1.52%、含杂率为1.01%,比优化前分别降低了1.42、1.26个百分点。

    Abstract:

    There were some problems during peanut picking and harvesting, such as high loss rate and high impurity rate, which affected the harvest quality and increased the harvest cost. In view of the problems of high loss rate and high impurity content in process of axial peanut harvester, according to the physical characteristics and air flow characteristics of various types of particles in peanut pod mixture, a winnowing system was designed. The motion state of four kinds of particles in air separation space were simulated and analyzed by Fluent-EDEM coupling analysis. Through numerical simulation experiments under different conditions, the working parameters and scope of winnowing system were established. Based on Box-Behnken’s central combination design theory, response surface experiment was carried out to analyze the influence of various factors on winnowing loss rate and impurity rate and influencing factors. The experimental results showed that the significant order of influence of air separation loss rate was impurity suction height, cross-flow fan speed and seedling suction height. The remarkable order of impurity content was cross-flow fan speed, impurity suction height and seedling suction height. The optimal parameter combination was as follows: cross-flow fan speed of 1508r/min, seedling suction height of 181mm and impurity suction height of 211mm, and the corresponding air separation loss rate and impurity content were 1.52% and 1.01%. Compared with that before optimization, it was decreased by 1.42 percentage points and 1.26 percentage points, respectively. The research results could provide reference for the research of air separation system of peanut picking and harvesting machine. This experiment was based on the air separation system of axial-flow peanut full-feeding harvester, and the experiment object was only “Shanhua 9”. It was suggested that the performance of different peanut varieties and harvesting equipment with different structures should be discussed in depth.

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王伯凯,于昭洋,胡志超,曹明珠,张鹏,王冰.花生捡拾收获机三风系风选系统流场数值模拟与试验[J].农业机械学报,2021,52(11):103-114. WANG Bokai, YU Zhaoyang, HU Zhichao, CAO Mingzhu, ZHANG Peng, WANG Bing. Numerical Simulation and Experiment of Flow Field in Three Air Systems of Air Separation System of Peanut Pickup Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(11):103-114.

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  • 收稿日期:2020-10-16
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  • 在线发布日期: 2021-11-10
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