王草收获机滚筒破碎装置设计与试验
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国家重点研发计划项目(2016YFD0701705)和现代农业产业技术体系建设专项资金项目(CARS-34)


Design and Experiment of Roller Crushing Device of King Grass Harvester
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    摘要:

    根据王草分蘖能力强、生物量大、含水率高的特点,基于王草机械化收获的农艺要求优化设计了一种4排人字形滚筒破碎装置。通过理论分析及计算确定了破碎装置主要结构及参数,通过单因素试验与二次正交旋转组合试验研究了喂入辊转速、破碎辊转速对茎秆破碎合格率、平均长度的影响,采用Design-Expert软件对试验结果进行了响应面分析、回归分析及目标优化,得到试验因素与评价指标间的回归方程,并获得最佳参数组合。结果显示:通过单因素试验确定喂入辊、破碎辊的转速范围分别为380~480r/min、750~950r/min;通过二次旋转正交试验及目标优化得到最优参数组合为:喂入辊转速416.5r/min、破碎辊转速950r/min,此时茎秆破碎合格率为98.30%、破碎茎秆平均长度为29.04mm;台架试验及整机田间收获试验表明,该装置破碎效果均匀,茎秆破碎合格率达98%,破碎茎秆的平均长度小于30mm,满足滚筒式破碎装置设计要求。

    Abstract:

    King grass has strong tiller ability, with high stalk fiber content and high moisture content. Based on the crushing device of forage harvester, a roller crushing device suitable for harvesting king grass was designed according to the demand of harvesting. The main structure and parameters were determined through theoretical analysis. The crushing knife of the device adopted a four-row symmetrical arrangement, which could effectively reduce the fatigue damage caused by the alternating introduction. A single factor test and a combined quadratic orthogonal rotation test were designed to explore the influence of rotating speed of feeding roller and the crushing roller on the evaluation indicators: stalk crushing pass rate and average length. Response surface analysis, regression analysis and target optimization were carried out on the results by Design-Expert. Regression equations and optimal combinations of parameters between the test factors and evaluation indicators were obtained. The results of single factor test revealed that the rotating speed ranges of the feeding roller and the crushing roller were 380~480r/min and 750~950r/min, respectively. Quadratic rotation orthogonal test and target optimization obtained the optimal combination as follows: the feed roller rotating speed was 416.5r/min, the crushing roller rotating speed was 950r/min, the qualified rate of stalk crushing was 98.30%, and the average length of broken stalks was 29.04mm. The bench test verification and the field test revealed that it had a uniform crushing effect, a high pass rate of stalk crushing and the average length met the requirements, which met the design requirements of the roller crushing device.

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尤泳,王红达,郇晓龙,王德成,康琛琛,叶炳南.王草收获机滚筒破碎装置设计与试验[J].农业机械学报,2021,52(4):134-142. YOU Yong, WANG Hongda, HUAN Xiaolong, WANG Decheng, KANG Chenchen, YE Bingnan. Design and Experiment of Roller Crushing Device of King Grass Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(4):134-142.

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  • 收稿日期:2020-07-20
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  • 在线发布日期: 2021-04-10
  • 出版日期: 2021-04-10