甘蔗横向播种器斜槽转向供种装置设计与试验
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国家自然科学基金项目(52165009)和广西科技计划联合专项(2025JJH160025)


Design and Experiment of Directional Chute Seed Supply Device for Sugarcane Lateral Seeder
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    摘要:

    针对预切种双芽段甘蔗横向播种器供种环节存在供种机构复杂、效率低、转向精度低、易卡蔗、难以适应横向精准播种要求等问题,提出了一种斜槽转向的供种装置。阐述了斜槽转向供种装置的工作原理,建立了供种转向过程的力学理论模型,揭示了关键结构参数与工作参数对甘蔗转向的影响规律,并据此确定了实现横向供种的较优参数组合。基于离散元法(DEM)的甘蔗碰撞仿真试验进一步表明,甘蔗的横向转动主要受斜槽碰撞产生的x、y方向转动力矩作用驱动,且该转动力矩与斜槽底板角度、下落高度、斜槽宽度相关。由单因素仿真试验结果发现:转向合格率随斜槽底板角度的增大呈先上升后平稳趋势,并在35°后趋于稳定。当下落高度为100mm时,下落能量不足导致转向合格率显著降低。此外,当斜槽宽度大于甘蔗长度时,甘蔗易发生纵向偏转,致使横向转向合格率下降。响应面分析与验证试验表明,斜槽底板角度、下落高度、斜槽宽度,以及交互项对转向合格率有显著性影响。当斜槽底板角度为34.9°,下落高度为296.5mm,且斜槽宽度为214.9mm时,转向合格率达98.4% ,预测值(99%)与试验值(98.4%)相对误差仅为0.6个百分点,验证了模型的可靠性。

    Abstract:

    Regarding the problems in the seed supply stage of the lateral planter for precut double-bud sugarcane segments, such as complex seed supply mechanisms, low efficiency, low steering accuracy, susceptibility to jamming, and difficulty in meeting lateral precision planting requirements, a chute steering seed supply device was proposed. The working principle of the chute-type lateral seed supply device was expounded, and a theoretical mechanical model for seed steering was established. The influence patterns of key structural and operational parameters on sugarcane segment steering were analyzed, enabling determination of preferable parameters for lateral sugarcane seed supply. Discrete element method (DEM) simulations of sugarcane collisions demonstrated that the lateral rotation of sugarcane segments was primarily governed by the rotational torques generated along the x and y axes during their impact within the chute. These bidirectional rotational torques were influenced by three key parameters: the steering drop height, chute width, and inclination angle of the chute base plate. Based on simulation-guided single-factor experiments, the results indicated that the steering qualification rate was initially increased and then stabilized with the increase of chute base plate angle, plateauing beyond 35°. At a drop height of 100mm, insufficient drop energy resulted in a significant decrease in qualification rate. Furthermore, when the chute width exceeded the sugarcane length, sugarcane tended to undergo longitudinal deflection, resulting in reduced lateral steering qualification rate. Box-Behnken Design response surface methodology experiments and validation tests confirmed that chute base plate inclination, steering drop height, chute width, and their two-way interaction terms significantly influenced the steering qualification rate. The maximum qualification rate of 98.4% was achieved at a base plate inclination of 34.9°, steering drop height of 296.5mm, and chute width of 214.9mm. The mere 0.6 percentage points discrepancy between the predicted value (99%) and experimental result (98.4%) validated the model's reliability.

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钟家勤,董德坤,李尚平,李凯华,黄宗晓,文春明.甘蔗横向播种器斜槽转向供种装置设计与试验[J].农业机械学报,2026,57(21):217-228. Zhong Jiaqin, Dong Dekun, Li Shangping, Li Kaihua, Huang Zongxiao, Wen Chunming. Design and Experiment of Directional Chute Seed Supply Device for Sugarcane Lateral Seeder[J]. Transactions of the Chinese Society for Agricultural Machinery,2026,57(21):217-228.

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  • 收稿日期:2025-07-08
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  • 在线发布日期: 2026-11-01
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