固态粪肥撒肥机破碎装置设计与试验
CSTR:
作者:
作者单位:

作者简介:

通讯作者:

中图分类号:

基金项目:

国家重点研发计划项目(2022YFD1900304)和国家自然科学基金青年基金项目(32201677)


Design and Test of Solid Manure Spreader Crushing Device
Author:
Affiliation:

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    针对当前固态粪肥机械化还田作业中存在的物料破碎不彻底、抛撒均匀性差等问题,设计了一种高效撒肥机破碎装置。综合运用强度设计理论、动力学分析与离散元(DEM)仿真技术,建立了破碎装置粪肥颗粒相互作用模型,分析了关键作业参数对破碎效果的影响机理。利用ADAMS运动学仿真对破碎装置的锤片末端线速度与肥料喂入速度比(线速比)进行优化;在此基础上,采用正交试验与响应面法(RSM),以破碎率和损失率为评价指标,对锤片的长度、宽度及厚度进行多目标寻优。结果表明,最优参数组合为:线速比0.47、锤片长度177mm、锤片宽度47.5mm、锤片厚度4.4mm。为验证优化效果,研制样机并开展了田间性能试验。试验结果表明:优化后的破碎装置在典型工况下的实际平均破碎率达80.77%,较传统方式提升了25% ;田间实测平均损失率为8.58%,满足作业质量标准要求,有效解决了结块粪肥易堵塞、难破碎的作业难题。该研究可为固态有机肥撒施装备的结构优化设计提供理论依据与技术参考。

    Abstract:

    Aiming to address issues such as incomplete material fragmentation and poor spreading uniformity in current mechanized solid manure return operations, a high-efficiency spreading machine fragmentation device suitable for large-scale operations was designed. By integrating strength design theory, dynamic analysis, and discrete element method (DEM) simulation technology, an interaction model between the fragmentation device and manure particles was established to analyze the influence mechanism of key operational parameters on fragmentation effectiveness. ADAMS kinematic simulation was employed to optimize the ratio of terminal linear velocity at the hammer tip to fertilizer feed rate (linear velocity ratio). Building upon this, orthogonal experiments and response surface methodology (RSM) were applied to conduct multi-objective optimization of hammer length, width, and thickness, using breakage rate and loss rate as evaluation metrics. Results indicated that the optimal parameter combination was as follows: linear speed ratio of 0.47, hammer length of 177mm, width of 47.5mm, thickness of 4.4mm. To validate the optimization, a prototype was developed and field performance tests were conducted. Field results demonstrated that the optimized crushing device achieved an average crushing rate of 80.77% under typical operating conditions, a 25% improvement over that of conventional methods. The measured average loss rate was 8.58%, meeting operational quality standards and effectively resolving the operational challenges of clumping manure causing blockages and being difficult to crush. This research can provide theoretical foundations and technical references for structural optimization design of solid organic fertilizer spreading equipment.

    参考文献
    相似文献
    引证文献
引用本文

马壮红,牛聪,陈雨,郭佩杰,党革荣,陈军,张硕.固态粪肥撒肥机破碎装置设计与试验[J].农业机械学报,2026,57(17):188-199. Ma Zhuanghong, Niu Cong, Chen Yu, Guo Peijie, Dang Gerong, Chen Jun, Zhang Shuo. Design and Test of Solid Manure Spreader Crushing Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2026,57(17):188-199.

复制
分享
相关视频

文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:2026-01-08
  • 最后修改日期:
  • 录用日期:
  • 在线发布日期: 2026-09-01
  • 出版日期:
文章二维码