名优茶采收一体式末端执行器设计与试验
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国家自然科学基金项目 (32472009、U23A20175); 财政部和农业农村部:国家现代农业产业技术体系项目 (CARS-19)


Design and Experiment of Picking and Collection Integrated End Effector for Famous Tea
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    摘要:

    针对现有名优茶采摘末端执行器结构复杂、收集效率低、稳定性差以及负压收集易出现附壁且当叶片上附着雨水时效果欠佳的问题,设计一种整机结构简单、效率高、稳定性好以及采摘质量佳的名优茶采收一体的末端执行器。通过漫反射传感器感应嫩梢、柔性同步带夹持输送并配合剪切式刀具剪切实现对茶叶嫩梢的连续采摘和收集作业。通过对末端执行器采摘与收集过程进行分析,得到影响输送成功率与采摘成功率的因素为两同步带间距和滞后时间。采用中心复合设计与响应面分析方法运用 Design-Expert13.0 软件进行试验设计与分析,研究两同步带间距和滞后时间对输送成功率与采摘成功率的影响规律。以输送成功率与采摘成功率最大为优化目标,得到最优参数组合:两同步带间距为 1.79mm,滞后时间为 0.80s。对优化后参数进行茶园验证性采摘试验,结果表明,末端执行器能够有效完成采摘和收集工作,输送成功率、采摘成功率分别为 96.7%、86.3%,试验值与预测值的相对误差小于 5%,优化模型结果可靠。

    Abstract:

    In response to the problem of complex structure, low collection efficiency and stability, as well as the tendency for negative pressure collection to cause adhesion to the wall and poor performance when rainwater adheres to the leaves in the end effector for high-quality tea picking, an end effector for integrated harvesting of high-quality tea was designed, featuring a simple overall structure, high efficiency, good stability, and excellent picking quality. Continuous picking and collection of tea leaves' tender shoots were achieved through diffuse reflection sensors for sensing, flexible synchronous belt clamping and combined with split type cutting tools. By analyzing the picking and collection process of the end effector, it was found that the factors affecting the success rate of transportation and the success rate of picking were the distance between the two synchronous belts and the lag time. Adopting the central composite design and response surface analysis method, and using the Design-Expert 13.0 software for experimental design and analysis, the influence of the distance between two synchronous belts and the lag time on the success rate of transportation and the success rate of picking was studied. And with the optimization objectives of maximizing the success rate of transportation and the success rate of picking, the optimal parameter combination was obtained: the distance between the two synchronous belts was 1.79 mm, and the lag time was 0.80 s. After conducting validation picking experiments on optimized parameters in tea gardens, the results showed that the end effector could efficiently and effectively complete the picking and collection work with high quality. The success rate of transportation and the success rate of picking were 96.7% and 86.3%, respectively. The relative error between the experimental and predicted values was less than 5%, and the optimized model results were reliable.

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贾江鸣,王登艺,赵新雨,武传宇,陈建能,俞钜尧.名优茶采收一体式末端执行器设计与试验[J].农业机械学报,2026,57(7):274-284. JIA Jiangming, WANG Dengyi, ZHAO Xinyu, WU Chuanyu, CHEN Jianneng, YU Juyao. Design and Experiment of Picking and Collection Integrated End Effector for Famous Tea[J]. Transactions of the Chinese Society for Agricultural Machinery,2026,57(7):274-284.

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  • 收稿日期:2024-12-10
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  • 在线发布日期: 2026-04-01
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