电流变液驱动多节分控式采摘手爪设计与试验
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吉林省科技发展项目 (YDZJ202201ZYTS624、YDZJ202401396ZYTS) 和吉林市科技发展计划项目 (20230302027)


Design and Experiment of Multi-segmented Picking Gripper Driven by Electrorheological Fluid
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    摘要:

    为实现多类型果蔬采摘,仿人指设计了一种电流变液驱动多节分控式柔性采摘手爪,该手爪采用模块化集成式设计,柔性手爪由微泵驱动。分控式手指内包含 3 个多腔室的柔指关节,利用内置电流变液微阀通断实现类人指的各关节独立弯曲变形。研究了手指多节分控原理,建立了电流变微阀阈值模型、柔指关节变形模型和手指运动学模型,并进行了相关试验验证,获得了微阀阈值、关节变形规律、手指正压力、手指运动位姿和工作空间。试制了两指采摘手样机,搭建试验平台进行了多种果蔬抓持测试和采摘试验。结果表明,柔性手指动作灵活、柔顺多样,可实现单输入多模态变形,共包含 7 种动作模式,指关节弯曲角度为 121°, 手指最大正压力为 2.3N。两指采摘手具有包、捏、夹等多种取物模式,物形适应性好,适用于小面轻质果蔬采摘。

    Abstract:

    Aiming to achieve the harvesting of various types of fruits and vegetables, a multi-segment independently controlled flexible picking gripper driven by electrorheological fluid (ERF) was designed based on a human-finger-inspired structure. The gripper adopted a modular and integrated design, and the flexible fingers were directly driven by micro-pumps. The finger comprised three multi-chamber flexible joints, each containing an embedded ERF microvalve. The electrorheological fluid served as both the actuation and working fluid. By leveraging its tunable rheological properties through the coordinated operation of the microvalve array, independent bending deformation of each joint was achieved. A comprehensive study was conducted on the control principles of the multi-segment finger. This involved developing theoretical models for the current-controlled microvalves, the deformation of the flexible joints, and the finger's overall kinematics, all of which were validated experimentally. The models quantified critical performance metrics, such as the microvalve threshold pressure, the normal output force and deformation as functions of air pressure, and the finger's kinematic workspace. Furthermore, a two-finger picking gripper prototype was fabricated, and an experimental platform was constructed to conduct grasping and picking tests on various fruits and vegetables. Results demonstrated that the finger exhibited smooth, flexible, and diverse movements. The integrated mierovalve system enabled a single input to produce human finger-like multi-modal deformation, the gripper offered a larger envelope workspace and superior shape adaptability. A maximum joint bending angle of 121° and a normal output force of 2.3 N were achieved. The two-finger picking gripper featured multiple grasping modes, including enveloping, pinching, and clamping, exhibiting excellent adaptability to different object shapes, which was suitable for harvesting small and lightweight fruits and vegetables.

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赵云伟,刘政,李进州,卫恒,刘晓敏.电流变液驱动多节分控式采摘手爪设计与试验[J].农业机械学报,2026,57(7):251-263. ZHAO Yunwei, LIU Zheng, LI Jinzhou, WEI Heng, LIU Xiaomin. Design and Experiment of Multi-segmented Picking Gripper Driven by Electrorheological Fluid[J]. Transactions of the Chinese Society for Agricultural Machinery,2026,57(7):251-263.

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  • 收稿日期:2025-10-22
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  • 在线发布日期: 2026-04-01
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