南方高含水率玉米果穗剥皮装置设计与试验
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湖南省智能农机装备创新研发项目 (湘财农指 [2023] 60 号)、湖南省旱粮产业技术体系项目 (HARS 02)、农业装备技术全国重点实验室 (华南农业大学) 开放基金项目 (SKLAET 202406) 和湖南省自然科学基金项目 (2024JJ6248)


Design and Test of Corn Cob Peeling Device for High Moisture Content in Southern China
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    摘要:

    针对我国南方地区大田玉米在收获时其含水率高剥皮困难等问题,在对剥皮过程及其原理分析的基础上,设计了一款在果穗苞叶上划痕后定向摩擦去皮的剥皮装置。根据玉米果穗物理特征参数,对果穗剥皮过程进行力学与运动学分析。并对划痕装置进行设计,该装置能在果穗苞叶表面划痕并使果穗以竖直姿态进入剥皮装置,同时通过 EDEM 软件对划痕装置进行仿真优化试验,确定了其结构和运行参数。采用高速摄像技术对果穗剥皮过程进行研究并验证了剥皮辊在苞叶划痕处能有效抓取苞叶。确定了剥皮辊转速、压送器转速以及压送器与剥皮辊间距是影响剥皮性能的主要因素。采用 Box Behnken 试验设计原理,以剥皮辊转速、压送器转速和压送器与剥皮辊间距作为试验因素,以苞叶剥净率和籽粒损失率作为试验指标,进行三因素三水平正交试验。结果表明:剥皮辊转速为 353.2 r/min、压送器转速为 81.42 r/min、压送器与剥皮辊间距为 37.16 mm 时,玉米果穗苞叶剥净率为 95.67%, 籽粒损失率为 1.45%。在该条件下开展验证试验,得到苞叶剥净率、籽粒损失率分别为 93.33%、1.56%, 与优化参数基本一致,满足玉米剥皮要求。

    Abstract:

    Addressing the issue of high water content in field corn harvested in the southern region of China, which complicates the peeling process, a peeling device was designed based on an analysis of the peeling process and its underlying principles. The device utilized directional friction to peel the cob after the bracts were scratched. The mechanical and kinematic analysis of the cob peeling process was conducted according to the physical characteristics of the corn cob. Additionally, a scratching device was designed to engage the surface of the cob bracts, facilitating the entry of the cob into the peeling device in a vertical orientation. The structural parameters of the scratching device were optimized through simulation testing by using EDEM software. High-speed camera technology was employed to study the peeling process and verified that the peeling roller effectively captured the bracts at the scratch points. The primary factors influencing peeling performance, identified as the speed of the peeling roller, the speed of the pressure feeder, and the distance between the pressure feeder and the peeling roller, were determined. The Box Behnken experimental design was employed to conduct a three-factor, three-level orthogonal test, with peeling roller speed, pressure feeder speed, and the distance between the peeling roller and pressure feeder as the test factors, and the rates of bract peeling and grain shedding as the response variables. The results demonstrated that at a peeling roller speed of 353.2 r/min, a pressing wheel speed of 81.42 r/min, and a distance of 37.16 mm between the pressing wheel and the peeling roller, the bract peeling rate of 95.67%, with a grain shedding rate of 1.45%. Verification tests under these conditions yielded a bract peeling rate of 93.33% and a grain shedding rate of 1.56%, values that were in close agreement with the optimized parameters and met the requirements for efficient corn peeling. These findings can provide a useful reference for improving the peeling process for high-watercontent corn in the southern region.

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季邦,潘龙,王柱坤,谢方平,谢玉松,邬备.南方高含水率玉米果穗剥皮装置设计与试验[J].农业机械学报,2026,57(7):239-250. JI Bang, PAN Long, WANG Zhukun, XIE Fangping, XIE Yusong, WU Bei. Design and Test of Corn Cob Peeling Device for High Moisture Content in Southern China[J]. Transactions of the Chinese Society for Agricultural Machinery,2026,57(7):239-250.

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  • 收稿日期:2025-05-29
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  • 在线发布日期: 2026-04-01
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