水稻联合收获机叶片交错式离心清选风机设计与试验
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湖南省高新技术产业引领计划项目 (2020NK2002)


Design and Experiment of Interlaced Centrifugal Cleaning Fan for Rice Combine Harvester
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    摘要:

    针对现有 4LZ-3.0Z 型水稻联合收获机作业过程中物料在筛面上分布存在两边多中间少、前多后少的现象,导致物料在清选过程中筛分不充分的问题,设计了一种叶片交错式离心清选风机,通过交错叶轮产生的压强差生成横向气流,改善物料横向分布均匀性。基于风机在工作过程中前后叶片的压力差,建立了叶片夹角与风速的数学模型,结合理论压差与横向风速表达式推导,得出了叶片交错角与横向风速存在非线性函数关系的结论。通过风机流场数值模拟与清选室筛面风速实测,验证了理论分析的合理性并得出了横向风速。通过单因素试验,以分风板倾角、风机转速和叶片交错角度为影响因素,以籽粒含杂率与清选损失率为评价指标,得出各因素对评价指标的影响规律。设计三因素三水平响应曲面试验,通过响应曲面方法和多目标优化得出最优参数:风机转速为 1105.614r/min、分风板倾角为 39.91°、叶片交错角度为 25.073°, 在最优参数下籽粒含杂率为 1.08%, 清选损失率为 0.774%, 优于传统清选装置性能。

    Abstract:

    In view of the phenomenon that the materials distribute unevenly on the sieve surface during the operation of 4LZ - 3.0Z rice combine harvester, with more materials on the sides and less in the middle, and more at the front and less at the back, which leads to insufficient screening of the materials during the cleaning process, a leaf-interlaced centrifugal cleaning fan was designed to generate a lateral airflow through the pressure difference between the front and rear vanes, improving the uniformity of the lateral distribution of the materials. A mathematical blade angle and wind speed model was established based on the pressure difference between the front and rear vanes during the fan's operation. By combining the theoretical pressure difference and the expression of the lateral wind, it was concluded that there was a nonlinear function relationship between the staggered blade angle and the lateral wind. Through numerical simulation of the fan flow field and the actual measurement of the wind speed on the sieve surface of the cleaning chamber, the rationality of the theoretical analysis was verified and the size of the lateral wind was obtained. Through single-factor experiments, it was determined that the deflector plate angle, fan speed and blade stagger angle were the influencing factors, and the grain impurity rate and cleaning loss rate were used as evaluation indicators to obtain the influence relationship of each factor. A three-factor three-level response surface experiment was designed. The optimal parameters were obtained through the response surface method and multi-objective optimization: the fan speed was 1 105. 614 r/min, the deflector plate angle was 39. 91°, and the blade stagger angle was 25. 073°. Under the optimal parameters, the grain impurity rate was 1. 08% and the cleaning loss rate was 0. 774%, which was superior to the performance of the traditional cleaning device.

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谢方平,夏威,王修善,王勋威,张振阳,张楷华.水稻联合收获机叶片交错式离心清选风机设计与试验[J].农业机械学报,2026,57(7):228-238,263. XIE Fangping, XIA Wei, WANG Xiushan, WANG Xunwei, ZHANG Zhenyang, ZHANG Kaihua. Design and Experiment of Interlaced Centrifugal Cleaning Fan for Rice Combine Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2026,57(7):228-238,263.

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  • 收稿日期:2025-08-20
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  • 在线发布日期: 2026-04-01
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