油菜茎秆离散元双层粘结模型建立与参数标定
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财政部和农业农村部:国家现代农业产业技术体系项目 (CASR-12-27)


Discrete Element Double-layer Bonding Model Building and Parameter Calibration of Rapeseed Stalk
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    摘要:

    针对油菜机械化收获过程中茎秆 - 刀具互作仿真缺乏准确可靠的离散元茎秆模型粘结参数问题,本文以长江中下游地区 "华油杂 62" 适收期油菜茎为研究对象,通过物理试验系统测定其本征参数与接触参数,选用 EDEM 软件中的 Hertz-Mindlin with BondingV2 接触模型构建油菜茎秆离散元双层粘结模型。以测得的茎秆最大弯曲破坏力和最大剪切力的平均值 43.02N 和 186.22N 为双响应值,利用 Design-Expert 软件设计 Plackett-Burman 试验筛选显著因素、最陡爬坡试验缩小标定参数范围和 Box-Behnken 试验优化求解最佳参数组合。结果表明,表皮 - 表皮单位面积法向刚度 X?、表皮 - 内瓤单位面积剪切刚度 X?及内瓤 - 内瓤单位面积法向刚度 X?对模型影响极显著,最佳参数组合中 X?为 6.80×10?N/m3、X?为 5.93×10?N/m3、X?为 3.18×10?N/m3。在此参数组合下建立油菜茎秆离散元双层粘结模型,并进行破坏仿真,得到茎秆最大弯曲破坏力与最大剪切力与实测平均值的相对误差分别为 2.11% 和 2.39%, 且与茎秆实际受到弯曲和剪切作用的力学表现基本一致,该研究可为油菜植株离散元建模及油菜机械化收获机具的设计优化提供参考。

    Abstract:

    Accurate simulation of the stalk-tool interaction during mechanized rapeseed harvesting is limited by the lack of accurate and reliable bonding parameters for discrete element stalk models. To address this issue, rapeseed stalks of the cultivar "Huayouza 62" at the optimal harvest stage were used. The intrinsic and contact parameters of the stalks were systematically determined through physical tests. A double-layer bonded model of the rapeseed stalk was developed in EDEM by using the Hertz - Mindlin with Bonding V2 contact model. Using the measured maximum bending failure force 43.02 N and maximum shear force 186.22 N as the dual response values, a Plackett - Burman design was firstly employed to identify significant factors, followed by a steepest ascent experiment to approach the optimal range, finally, a Box - Behnken design was used to optimize the solution. The results showed that the skin-skin normal stiffness per unit area X?, skin-core shear stiffness per unit area X?, and core-core normal stiffness per unit area X? had significant effects on the model. In the optimal parameter combination, X? was 6.80×10?N/m3, X? was 5.93×10?N/m3 and X? was 3.18×10?N/m3. Based on this combination, a double-layer bonded discrete element model of the rapeseed stalk was established. Simulations demonstrated that the relative errors between the simulated maximum bending failure force and maximum shear force and the measured averages were 2.11% and 2.39%, respectively. The mechanical behavior of the model was consistent with that of actual stalks. The research result can provide a reference for the discrete element modeling of rapeseed plants and the design of harvesting machinery.

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王晓敏,张家和.油菜茎秆离散元双层粘结模型建立与参数标定[J].农业机械学报,2026,57(7):217-227. WANG Xiaomin, ZHANG Jiahe. Discrete Element Double-layer Bonding Model Building and Parameter Calibration of Rapeseed Stalk[J]. Transactions of the Chinese Society for Agricultural Machinery,2026,57(7):217-227.

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  • 收稿日期:2025-09-23
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  • 在线发布日期: 2026-04-01
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