基于非圆齿轮的甘薯水平移栽机构设计与试验
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国家自然科学基金项目 (32201676、32171899)、浙江省自然科学基金项目 (LD24E050007) 和浙江理工大学基本科研业务费专项资金资助项目 (25242164-Y)


Design and Experiment of Sweet Potato Horizontal Transplanting Mechanism Based on Non-circular Gears
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    摘要:

    针对国内甘薯移栽机构实现水平移栽轨迹的局限性,本文提出基于非圆齿轮的甘薯移栽机构设计方法。首先分析水平移栽农艺要求,规划包含取苗、入土、投苗等阶段的理想轨迹,选取 9 个关键位姿点作为 2R 开链机构求解的输入参数;将非圆齿轮移栽机构简化为平面 2R 开链机构,根据位姿点和圆心点参数建立近似多位姿运动综合方程,通过同伦算法求解机构参数,并引入杆长约束与轨迹优化,获得杆长最优解 (杆 1 长 100mm,杆 2 长 240mm)。开发 Matlab 辅助优化软件,完成非圆齿轮节曲线设计与传动比两级分配,以此参数开展结构设计,并进行虚拟样机仿真分析,验证了甘薯移栽机构设计的正确性。设计甘薯移栽机构物理样机并开展田间试验,结果表明:甘薯苗栽植姿态符合轨迹规划,在栽植速率为 45、55、65 株 /min 时,栽植深度、株距、土下水平度合格率均达到 85% 以上,其中 45 株 /min 时各项合格率均超过 90%,证明该机构的可行性与高效性,为甘薯机械化移栽提供了实用方案。

    Abstract:

    In view of the limitations of domestic sweet potato transplanting mechanism on realizing horizontal transplanting trajectory, a sweet potato transplanting mechanism design method was proposed based on non-circular gears. Firstly, the requirements of horizontal transplantation agronomics were analyzed, the ideal trajectory, including seedling extraction, soiling, seedling throwing and other stages was planned, and nine key pose points were selected as the input parameters for solving the 2R chain opening mechanism. The non-circular gear transplanting mechanism was simplified into a plane 2R chain opening mechanism, an approximate multi-pose motion comprehensive equation was established based on the parameters of the pose points and center points, the mechanism parameters were solved through the homoethic algorithm, and rod length constraints and trajectory optimization were introduced to obtain the optimal solution (rod 1 was 100 mm, rod 2 was 240 mm). Matlab assisted optimization software was developed to complete the non-circular gear joint curve design and two-stage transmission ratio allocation, structural design was carried out by using these parameters, and virtual prototype simulation analysis was performed to verify the correctness of the sweet potato transplanting mechanism design. The physical prototype of the sweet potato transplanting mechanism was designed and field experiments were carried out. The results showed that the planting posture of the sweet potato seedlings was in line with the trajectory plan. When the planting rate was 45 plants/min, 55 plants/min and 65 plants/min, the passing rate of the planting depth, plant spacing, and under-soil horizontal length reached more than 85%. Among them, the passing rate of each item exceeded 90% at 45 plants/min, indicating the feasibility and efficiency of the mechanism, and providing a practical solution for mechanized transplanting of sweet potatoes.

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周海丽,胡佳远,肖骄华,俞高红,叶秉良,赵钧.基于非圆齿轮的甘薯水平移栽机构设计与试验[J].农业机械学报,2026,57(7):194-202. ZHOU Haili, HU Jiayuan, XIAO Jiaohua, YU Gaohong, YE Bingliang, ZHAO Jun. Design and Experiment of Sweet Potato Horizontal Transplanting Mechanism Based on Non-circular Gears[J]. Transactions of the Chinese Society for Agricultural Machinery,2026,57(7):194-202.

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  • 收稿日期:2025-09-03
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  • 在线发布日期: 2026-04-01
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