双复合振动排种式种子检测与分选装置设计与试验
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国家重点研发计划项目 (2024YFD1200104) 和北京市农林科学院改革与发展项目 (GFZ20250111)


Design and Experiment of Seed Detection and Sorting Device with Double Compound Vibration Seed Metering System
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    摘要:

    为解决分量型种质检测与分选设备缺乏、检测效率低的问题,设计了双复合振动排种式种子检测与分选装置,通过双复合振动对种子进行平铺,分选部件根据检测结果选出优质种子。该装置由排种部件、检测部件、分选部件等关键零部件组成,对关键零部件进行结构设计和理论分析,设计出较优零部件。以玉米种子为试验对象,单因素试验确定下料盘和均铺盘的电压、振动频率范围,以粒距合格率、籽粒贴合率和籽粒残留率为试验指标,开展四因素三水试验,建立响应面数学回归模型,分析各因素及交互作用对装置作业的影响。结果表明,下料盘电压为 60V、振动频率为 46.0Hz, 均铺盘电压为 55V、振动频率为 51.6Hz 时,装置的排种效果最优。以最优参数进行试验验证,得到粒距合格率为 90.5%、籽粒贴合率为 2.9%、籽粒残留率为 2.3%, 装置分选速度可达 1000 粒 /min, 满足种质资源精选入库需求。

    Abstract:

    Aiming to solve the problems of lack of detection and sorting equipment for component-type germplasm and low detection efficiency, a seed detection and sorting device with double composite vibration seed metering was designed. The seeds were flattened through double composite vibration, and the sorting component selected high-quality seeds according to the detection results. The device consisted of key components such as the seed metering component, detection component, and sorting component. Structural design and theoretical analysis were carried out on the key components to design better components. Taking corn seeds as the test object, the voltage and vibration frequency ranges of the feeding tray and the leveling tray were determined through single-factor tests. With the qualified rate of seed spacing, seed fitting rate, and seed residual rate as the test indicators, a four-factor and three-level test was carried out, and a response surface mathematical regression model was established to analyze the influence of each factor and their interactions on the operation of the device. The results showed that when the voltage of the feeding tray was 60 V and the vibration frequency was 46. 0 Hz, the voltage of the leveling tray was 55 V and the vibration frequency was 51. 6 Hz, the seed metering effect of the device was optimal. The test verification with the optimal parameters showed that the qualified rate of seed spacing was 90. 5%, the seed fitting rate was 2. 9%, and the seed residual rate was 2. 3%. The sorting speed of the device can reach 1 000 seeds/min, which met the requirements for the selection and storage of germplasm resources.

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罗斌,马乐意,张晗,周亚男,康凯,谢子文.双复合振动排种式种子检测与分选装置设计与试验[J].农业机械学报,2026,57(7):165-174,202. LUO Bin, MA Leyi, ZHANG Han, ZHOU Ya'nan, KANG Kai, XIE Ziwen. Design and Experiment of Seed Detection and Sorting Device with Double Compound Vibration Seed Metering System[J]. Transactions of the Chinese Society for Agricultural Machinery,2026,57(7):165-174,202.

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  • 收稿日期:2025-09-16
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  • 在线发布日期: 2026-04-01
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