滚筒式斜向捡拾残膜回收装置设计与试验
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新疆维吾尔自治区 "揭榜挂帅" 项目


Design and Experiment of Drum-type Oblique Pick-up Residual Film Recovery Device
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    摘要:

    针对窄行处因根茬与土壤作用下滚筒式残膜回收机存在残膜漏捡的问题,设计了一种斜向捡拾残膜回收装置。通过优化捡膜齿排列方式和幅宽密度等方法,提高单位面积内的捡拾次数,进而提升残膜拾净率。通过理论分析确定了捡膜齿间距 160mm, 周向捡膜齿数目 8 个,滚筒上双螺旋排布导程 320mm。通过运动分析确定了装置工作参数范围,机具前进速度为 5~9km/h, 捡拾滚筒转速为 40~80 r/min, 入土深度为 30~50mm。采用 EDEM-Adams 联合仿真进行单因素试验,缩小了工作参数范围,基于单因素试验结果,以机具前进速度、捡拾滚筒转速、入土深度为试验因素,以残膜拾净率为试验指标进行正交组合仿真优化试验,得到最优参数组合为:机具前进速度 6.2km/h、捡拾装置转速 65r/min、捡膜齿入土深度 41mm, 此时残膜拾净率为 98.96%。进行田间试验验证,该装置的残膜回收率平均值为 92.96%, 残膜回收率得到了提升,显著改善了残膜漏捡问题。

    Abstract:

    Aiming at the problem of missed collection of residual films in narrow rows due to the interaction between root stubble and soil in the drum-type residual film recovery machine, a diagonal residual film collection and recovery device was designed. By optimizing the arrangement of the film-picking teeth and the width and density, the number of pickups per unit area was increased, thereby improving the rate of residual film collection ( without edge film). Through theoretical analysis, it was determined that the spacing of the pick-up teeth was 160 mm, the number of circumferential pick-up teeth was 8, and the pitch of the double helix arrangement on the drum was 320 mm. The working parameters of the device were determined through motion analysis. The forward speed of the machine was 5 ~9km/h, the rotation speed of the picking-up drum was 40 ~ 80 r/min, and the depth of soil penetration was 30 ~ 50 mm. A single-factor experiment was conducted by using the EDEM - Adams joint simulation, which narrowed the range of working parameters. Based on the results of the single-factor test, the forward speed of the machinery, the rotational speed of the picking-up drum, and the depth of soil penetration were taken as the test factors, and the residual film pickup rate was taken as the test index for the orthogonal combination simulation optimization test. The optimal parameter combination obtained was as follows: the forward speed of the machinery was 6. 2 km/h, the rotational speed of the picking device was 65 r/min, and the depth of the picking teeth into the soil was 41 mm. At this point,the residual film pickup rate was 98.96%. Field trials were conducted to verify that the average residual film recovery rate of this device was 92. 96%, improving the residual film recovery rate and significantly addressing the issue of leftover film being missed.

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缑海啸,祝国庆,宋明慧,杨晓龙.滚筒式斜向捡拾残膜回收装置设计与试验[J].农业机械学报,2026,57(7):144-154. GOU Haixiao, ZHU Guoqing, SONG Minghui, YANG Xiaolong. Design and Experiment of Drum-type Oblique Pick-up Residual Film Recovery Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2026,57(7):144-154.

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  • 收稿日期:2026-01-09
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  • 在线发布日期: 2026-04-01
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