自走式残膜回收机钉齿带收膜系统设计与试验
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新疆维吾尔自治区重点研发计划项目 (2022B02022-3)、新疆农业科学院农业科技创新稳定支持专项课题 (xinkywdzc2024001-05)、农业农村部西北绿洲农业环境重点实验室开放基金项目 (XBLZ-20242)、新疆棉花产业技术体系项目 (XJARS 03)、新疆维吾尔自治区 "揭榜挂帅" 项目和自治区公益性项目 (KY2022018)


Design and Test of Self-propelled Residual Film Recycling Machine with Spike-tooth Belt Film Collection System
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    摘要:

    针对现有牵引式残膜回收机存在作业效率低、残膜回收率不足,以及收膜系统功能分散导致的膜杂分离效果差、田间复杂工况适应性弱等问题,设计了一种自走式残膜回收机,重点设计了集成 "收膜一膜杂分离一输膜一脱膜" 功能于一体的钉齿带收膜系统。结合新疆棉田的农艺要求与残膜抓持力学特性分析,确定了收膜钉齿的错位排列参数及主脱膜驱动辊的关键结构尺寸;基于 ADAMS 软件构建了收膜皮带 - 辊轴系统的动力学模型,分析了系统在 118~158r/min 转速范围内的带节横向偏移与张紧力波动特性。仿真结果表明:在该转速区间内,带节横向偏移量在 4mm 以内,张紧力波动幅度控制在 ±15% 范围内,验证了传动系统的动态稳定性。以机具前进速度、收膜地辊转速和皮带安装倾角为试验因素,采用 Box-Benhnken 试验设计方法开展田间试验,运用响应面法优化得到最优作业参数组合:机具前进速度 8km/h、收膜地辊转速 138r/min、皮带安装倾角 89°。验证试验结果表明,在该参数条件下残膜回收率达到 91.17%。本研究为自走式残膜回收装备收膜系统的优化设计及规模化高效作业提供了理论依据与技术支撑。

    Abstract:

    Aiming at the problems of low operating efficiency and insufficient residual film recovery rate of the existing traction residual film recycler, as well as the poor separation effect of membrane impurities due to the dispersed function of the film collecting system and the weak adaptability to the complex working conditions in the field, a self-propelled residual film recycler was developed, focusing on the design of the integrated film collecting-membrane impurity separation. A self-propelled film recycling machine was developed, focusing on the design of the integrated "film collection - film separation - film transport - film removal" function in one of the spiked belt film collection system. Combined with the agronomic requirements of Xinjiang cotton fields and the analysis of mechanical characteristics of residual film gripping, the staggered arrangement parameters of the film harvesting spike teeth and the key structural dimensions of the main stripping drive roller were determined;the dynamic model of the film-collecting belt system was constructed based on the ADAMS software, and the transverse deviation of the belt joints and fluctuating characteristics of the tension were analyzed within the range of the system's rotation speed of 118 ~ 158 r/min. The simulation results showed that in this speed range, the lateral offset of the belt segments was no more than 4 mm, and the fluctuation of tension force was controlled within ±15%, which verified the dynamic stability of the transmission system. Taking the forward speed of the implement, the speed of the film-retracting roller and the inclination angle of the belt as the test factors, the Box - Benhnken experimental design method was used to carry out the field test, and the optimal combination of operating parameters was obtained by using the response surface method of optimization: the forward speed was 8 km/h, the speed of the film-retracting roller was 138 r/min, and the inclination angle of the belt was 89°. The results of the validation test showed that the residual film recovery rate reached 91.17% under the parameter conditions. The research result can provide a theoretical basis and technical support for the optimal design of the film collection system of self-propelled residual film recycling equipment and the efficient operation on a large scale.

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刘旋峰,张学军,周欣,曲衡,荆耀洋,蒋永新,张海春.自走式残膜回收机钉齿带收膜系统设计与试验[J].农业机械学报,2026,57(7):133-143. LIU Xuanfeng, ZHANG Xuejun, ZHOU Xin, QU Heng, JING Yaoyang, JIANG Yongxin, ZHANG Haichun. Design and Test of Self-propelled Residual Film Recycling Machine with Spike-tooth Belt Film Collection System[J]. Transactions of the Chinese Society for Agricultural Machinery,2026,57(7):133-143.

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  • 收稿日期:2026-01-07
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  • 在线发布日期: 2026-04-01
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