田间作业激励下高地隙喷雾机喷杆振动传递路径与贡献量分析
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国家棉花产业技术体系建设项目 (CARS-15-26) 和国家重点研发计划项目 (2022YFD2002401)


Analysis of Vibration Transmission Path and Contribution of High-clearance Sprayer Boom under Field Operation Excitation
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    摘要:

    针对高地隙喷雾机在复杂田间环境下喷杆振动严重影响作业质量的问题,本文以 3WPZ-1800C 型喷雾机为研究对象,采用试验测试与运行工况传递路径分析 (OTPA) 相结合的方法,系统研究了 "激励源一机架一喷杆" 结构链的振动传递特性。通过开展静载发动机激励、单侧脉冲响应和田间行驶激励 3 类工况试验,在 8 个关键测点布置三轴加速度传感器,获取了不同载药量 (0、600、1200、1 800L)、发动机转速 (800、1200、1 600 r/min) 和行驶速度 (6、8、10km/h) 条件下的振动响应数据。结果表明,静载工况下发动机激励对喷杆影响有限,高成分 (>40 Hz) 沿传递路径快速衰减;单侧脉冲激励下喷杆末端呈现典型 "鞭梢效应", 加速度峰值达 40.18 m/s2, 为机架测点的 8.6 倍,喷杆一阶弯曲模态频率约为 1.97Hz;田间行驶工况下喷杆左端加速度均方根较平坦路面增加 310%, 振动主频由 12.20Hz 降至 2.13Hz, 路面低频激励与喷杆低阶模态耦合是振动恶化的根本原因。OTPA 分析表明,典型田间工况 (载药量 1200L、行驶速度 8km/h) 下路面激励贡献 50.88%, 液体晃动贡献 28.53%, 发动机激励贡献 20.59%;液体晃动主段 (0.5~5Hz) 耦合指数达 0.462, 路面激励与液体晃动存在显著协同放大效应。基于多源贡献量分析,提出了 "被动优化抑制共振、主动控制低频跟踪" 的主被动协同控制策略。研究结果可为高地隙喷雾机喷杆悬架优化与振动控制提供理论依据。

    Abstract:

    Aiming to address the issue of spray boom vibration seriously affecting operation quality in complex field environments, the vibration transmission characteristics of the "excitation source - frame - spray boom" structural chain was investigated. Using a 3WPZ - 1800G high-clearance sprayer as the research object, a method combining experimental testing and operational transfer path analysis (OTPA) was employed. Vibration response data were acquired by conducting three types of tests: static engine excitation, unilateral impulse response, and field driving excitation. Triaxial accelerometers were arranged at eight key measurement points to capture data under varying liquid loads (0 L, 600 L,1 200 L, 1 800 L), engine speeds ( 800 r/min, 1 200 r/min, 1 600 r/min), and driving speeds (6 km/h, 8 km/h, 10 km/h). The results indicated that under static load conditions, engine excitation had a limited impact on the spray boom, with high-frequency components (greater than 40 Hz) decaying rapidly along the transmission path. Under unilateral impulse excitation, the spray boom end exhibited a typical "whiplash effect", with a peak acceleration of 40.18 m/s2, which was 8.6 times that of the frame measurement point;the first-order bending mode frequency of the boom was approximately 1.97 Hz. Under field driving conditions, the acceleration RMS value at the left end of the spray boom was increased by 310% compared with flat roads, and the dominant vibration frequency was decreased from 12. 20 Hz to 2. 13 Hz. The coupling between low-frequency road excitation and the low-order mode of the spray boom was identified as the root cause of vibration deterioration. OTPA analysis revealed that under typical field conditions (1 200 L load, 8 km/h driving speed), road excitation contributed 50. 88%, liquid sloshing 28. 53%, and engine excitation 20. 59%. The coupling index (CI) in the main liquid sloshing frequency band (0. 5 ~5 Hz) reached 0. 462, indicating a significant synergistic amplification effect between road excitation and liquid sloshing. Based on the analysis of multi-source contributions, an active-passive synergistic control strategy featuring "passive optimization for resonance suppression and active control for low-frequency tracking" was proposed. The research results can provide a theoretical basis for the suspension optimization and vibration control of high-clearance sprayers.

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刘新月,温浩军,谭明冲,储建军.田间作业激励下高地隙喷雾机喷杆振动传递路径与贡献量分析[J].农业机械学报,2026,57(7):55-67,107. LIU Xinyue, WEN Haojun, TAN Mingchong, CHU Jianjun. Analysis of Vibration Transmission Path and Contribution of High-clearance Sprayer Boom under Field Operation Excitation[J]. Transactions of the Chinese Society for Agricultural Machinery,2026,57(7):55-67,107.

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  • 收稿日期:2026-01-08
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  • 在线发布日期: 2026-04-01
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