麦后直播棉联合耕整播种机垄体成型装置设计与试验
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湖北洪山实验室重大科研项目 (2021hszd006) 和湖北省棉科技支撑计划项目 (2024)


Design and Test of Ridge Forming Device for Combined Tillage and Sowing Machine for Post-wheat Direct-seeded Cotton
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    摘要:

    针对长江流域麦后棉耕整、播种模式中的农机装备急缺现状,提出一种旋耕灭茬、起垄和精量播种多功能于一体的联合作业模式,并设计了垄体成型装置 (起垄装置主要包括船式起垄侧板、仿形上垄板、仿形上垄板连接机构和整型辊)。首先测试了长江中下游地区麦茬、土壤、旋耕刀的力学参数,并建立了离散元仿真模型;其次基于离散元仿真中旋耕机的抛撒情况,以降低土壤 - 部件间的磨损为目标,分别设计了船式起垄侧板和仿形上垄板,并根据力学分析和垄体农艺要求设计了仿形上垄板连接结构和整型辊;进而以离散元法 - 多体动力学耦合仿真的技术方法对所设计的垄体成型装置进行仿真验证,与此同时提出磨损寿命计算方法,耦合仿真结果表明,船式起垄侧板最低磨损寿命预测值为 2577.8h, 垄体成型装置成垄稳定性系数为 98.4%;最后进行田间试验,田间试验与耦合仿真试验磨损位置一致,最低磨损寿命为 2430h, 与仿真相差 5.7%, 垄体成型装置成垄稳定性系数为 92.26%, 与仿真相差 6.2%。后期田间出苗效果满足长江流域麦后棉花直播作业要求。本研究方法可为起垄装置、触土部件的设计与优化提供理论支撑与参考。

    Abstract:

    Aiming to address the shortage of agricultural machinery in the cotton cultivation and sowing mode of wheat in the Yangtze River basin, a combined operation mode integrating rotary tillage, stubble removal, ridge formation and precision sowing was proposed, and a ridge forming device ( which mainly included boat-type side plate, contour-mimicking ridge plate, contour-mimicking ridge plate connecting mechanism and shaping roller) was designed. Firstly, the mechanical parameters of wheat stubble, soil and rotary tiller were tested in the middle and lower reaches of Yangtze River, and the discrete element simulation model was established. Secondly, based on the throwing situation of rotary tiller in the discrete element simulation, the boat-type ridge side plate and the contour ridge plate were designed respectively to reduce the wear between soil and components. The discrete element method (DEM) with multi-body dynamics (MBD) coupling simulation was employed to validate the designed ridge-forming device. A wear life calculation method was also proposed. The coupling simulation results demonstrated that the minimum service life of the boat-type ridge-forming side plate was 2 577.8 h, with a ridge-forming stability coefficient of 98.4%. Field tests confirmed the wear patterns matched the simulation results, showing a minimum service life of 2 430 h (5. 7% deviation from simulation) and a stability coefficient of 92. 26% (6.2% deviation from simulation). Ultimately, the field emergence results met the agronomie requirements for direct cotton seeding after wheat harvest in the Yangtze River Basin. The methodology developed thereby can provide a theoretical framework and practical reference for the design and optimization of ridge-forming devices and their soil-engaging components.

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廖青,宋悦,丁幼春,董万静,魏松,黄强.麦后直播棉联合耕整播种机垄体成型装置设计与试验[J].农业机械学报,2026,57(7):34-44. LIAO Qing, SONG Yue, DING Youchun, DONG Wanjing, WEI Song, HUANG Qiang. Design and Test of Ridge Forming Device for Combined Tillage and Sowing Machine for Post-wheat Direct-seeded Cotton[J]. Transactions of the Chinese Society for Agricultural Machinery,2026,57(7):34-44.

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  • 收稿日期:2026-01-09
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  • 在线发布日期: 2026-04-01
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