皮条-弹齿式遗留棉回收装置捡拾滚筒设计与试验
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兵团自然科学基金面上项目 (2022D037)、重点领域科技攻关项目 (2022B038)、现代农业兵团重点实验室开放课题 (XDNJ2024005)、新疆战略人才培养计划特需专业化人才项目 (XJRC-2025-BTRS-PY-TX-004) 和石家庄市对口支援西部地区科技创新专项 (2515104507A)


Design and Test of Strap - Spring Tooth Type Residual Cotton Recovery Device for Picking Roller
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    摘要:

    针对新疆地区机采棉田遗留棉回收装置捡拾率低的问题,结合新疆棉田种植模式及遗留棉机械捡拾的作业要求,设计了一种皮条 - 弹齿式遗留棉回收装置。阐述了该装置的结构组成和工作原理,对其关键部件捡拾滚筒进行了作业过程分析和关键参数设计。根据设计结果试制了样机,以遗留棉的落地棉捡拾率、枝上棉捡拾率为试验指标,以机具作业速度、捡拾滚筒转速和捡拾皮条间距为试验因素,进行了三因素三水平 Box-Behnken 响应面分析试验,并通过 Design-Expert10.0 软件建立了评价指标与各影响因素的数学回归模型,分析了显著因素对评价指标的影响规律,优化了试验参数,确定最优参数组合:机具作业速度为 0.7m/s、捡拾滚筒转速为 260r/min、捡拾皮条间距为 120mm 时,落地棉捡拾率为 90.01%、枝上棉捡拾率为 89.76%, 各项性能指标均达到了设计要求。

    Abstract:

    In view of the low picking rate of remaining cotton recycling device in the mechanized cotton picking field in Xinjiang, combined with the planting mode of the cotton field in Xinjiang and the operation requirements of the mechanical picking up of the remaining cotton, a kind of strap - spring tooth type residual cotton recovery device was designed. The structure and working principle of the device were described, and the operation process analysis and key parameters design of the key components of the pick-up drum were carried out. According to the design results, a prototype was trial-manufactured. Taking the picking rate of cotton leftover from the ground and cotton pick-up rate on branches as the test index, the working speed of the machine, the speed of the picking drum and the spacing of picking straps as the test factors, the three-factor and three-level Box - Behnken response surface analysis test was carried out, and the mathematical regression model between the evaluation index and the influencing factors was established by Design-Expert 10.0 software. The influence of significant factors on the evaluation indicators was analyzed, the test parameters were optimized, and the optimal parameter combination was determined to be as follows: when the machine operating speed was 0.7 m/s, the pickup roller speed was 260 r/min, and the pickup strip spacing was 120 mm, the picking rate of cotton leftover from the ground was 90.01%, and cotton pick-up rate on branches was 89.76%. All performance indicators met the design requirements.

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何磊,陈学庚,卢雨,鲍鹏宇.皮条-弹齿式遗留棉回收装置捡拾滚筒设计与试验[J].农业机械学报,2026,57(7):24-33,54. HE Lei, CHEN Xuegeng, LU Yu, BAO Pengyu. Design and Test of Strap - Spring Tooth Type Residual Cotton Recovery Device for Picking Roller[J]. Transactions of the Chinese Society for Agricultural Machinery,2026,57(7):24-33,54.

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  • 收稿日期:2026-01-09
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  • 在线发布日期: 2026-04-01
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