双模式工作的三自由度并联机构拓扑设计与性能研究
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常州智能制造龙城实验室项目(CJ20242061)和国家自然科学基金项目(52375007)


Topological Design and Performances Analysis of Three-degree-of-freedom Parallel Mechanism with Dual-mode Operation
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    摘要:

    针对一个生产过程需要2种不同输出类型或模式的问题,本文提出一种可双模式工作且部分运动解耦的三自由度并联机构,在工作过程无需改变其拓扑结构,可分别产生纯平移(3T)和两平移一转动(2T1R)2种不同模式的输出运动,以实现不同的工艺操作。分析该机构在2种不同模式下的拓扑学、运动学及动力学性能,主要包括拓扑特性、位置正反解、速度及加速度、奇异位形分析、基于位置正解的工作空间计算、基于差分进化算法(DE)的工作空间优化,以及基于虚功原理序单开链法的机构动力学建模与驱动力曲线的求解。最后,对该机构用于生产线饮水杯喷码(2T1R模式)和装箱(3T模式)2种工作模式应用的概念设计进行简单阐述。研究结果表明,该机构仅需通过驱动副不同的运动规律控制,就可实现2种模式运动,为需要不同输出类型的应用场景提供了一种新型的多模式运动设计理念。

    Abstract:

    A revolutionary three-degree-of-freedom (3-DOF) parallel mechanism was introduced, which was capable of dual-mode operation with partially decoupled motion. This mechanism can generate two distinct types of output motion—pure translational (3T) and two-translational-one-rotational (2T1R)—without the need to alter its topological structure during operation. This unique capability allowed the mechanism to adapt to different technological processes and fulfill a wide range of industrial requirements. Then a thorough analysis of the mechanism's topological, kinematic, and dynamic performances in both operational modes was conducted. The topological characteristics of the mechanism were carefully examined, and direct and inverse solutions for position, velocity, and acceleration were derived. Furthermore, an investigation into singular configurations was carried out to ensure the stability and reliability of the mechanism. Based on the direct position solution, the workspace of the mechanism was calculated, and workspace optimization was performed by using the differential evolution (DE) algorithm to enhance its performance and efficiency. Additionally, dynamics modeling of the mechanism was performed by using the virtual work principle and the serial single open chain method. This modeling allowed for the determination of driving force curves, which were essential for the design and optimization of the mechanism's drive system. Finally, a concise conceptual design was presented for the application of this mechanism in two operational modes on production lines. In the 2T1R mode, the mechanism was utilized for inkjet printing of drinking cups, demonstrating its precision and accuracy in positioning and motion control. In the 3T mode, the mechanism was used for boxing operations, showcasing its ability to handle larger loads and perform complex movements. This dual-mode capability of the mechanism offered unparalleled flexibility and adaptability for various industrial applications, making it a valuable addition to the manufacturing industry.

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李菊,郭跃,沈惠平.双模式工作的三自由度并联机构拓扑设计与性能研究[J].农业机械学报,2026,57(6):415-426. LI Ju, GUO Yue, SHEN Huiping. Topological Design and Performances Analysis of Three-degree-of-freedom Parallel Mechanism with Dual-mode Operation[J]. Transactions of the Chinese Society for Agricultural Machinery,2026,57(6):415-426.

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  • 收稿日期:2024-11-15
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  • 在线发布日期: 2026-04-15
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