分段组合式红薯切条机设计与试验
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国家马铃薯产业技术体系项目(CARS-09-P28)和国有资本金项目(GZ202007)


Design and Experiment of Segmented Combination Sweet Potato Cutting Machine
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    摘要:

    针对目前红薯切条机切片质量差、切条过程薯条易断裂等问题,本文设计了一种切片、切条组合的分段式红薯切条机。对红薯切片和红薯片切条过程进行了力学和运动学分析,设计了直线往复式切片、圆刀盘式切条、进料及输送装置,确定了其关键结构参数。以曲柄转速和切条速度为试验因素,断条率和切面平整度为试验指标,开展红薯片切条(截面12 mm×12 mm和24 mm×24 mm)二次回归正交旋转组合试验,利用Design-Expert软件对试验结果进行方差分析,通过响应面分析交互因素对试验指标的影响规律,运用软件优化得出试验因素的最优组合并进行验证试验。试验结果表明:切薯条12 mm×12 mm时,对断条率曲柄转速影响大于切条速度、对切面平整度切条速度影响大于曲柄转速,当曲柄转速为16.40 r/min、切条速度为131.30 m/s时薯条质量最佳,此时断条率为8.34%,切面平整度为95.94%;切薯条24 mm×24 mm时,对断条率和切面平整度切条速度影响均大于曲柄转速,当曲柄转速为44.10 r/min、切条速度为183.10 m/s时薯条质量最佳,此时断条率为5.63%,切面平整度91.19%,满足红薯切条机技术要求。

    Abstract:

    Aiming to address the issues of poor slicing quality and frequent breakage in sweet potato strip cutting machines, a segmented sweet potato strip cutter that integrated slicing and strip cutting functionalities was developed. The mechanical and kinematic processes involved in sweet potato slicing and strip cutting were analyzed, leading to the design of a linear reciprocating slicer, a circular blade disk strip cutter, and associated feeding and conveying devices, with key structural parameters identified. Experiments were conducted by using crank speed and strip cutting speed as variables, and breakage rate and section smoothness as metrics. A second-order regression orthogonal rotational composite design was employed for strips with cross-sections of 12 mm×12 mm and 24 mm×24 mm. Variance analysis was performed by using Design-Expert software, and response surface analysis was used to determine the effects of interaction factors on the metrics. Optimal experimental conditions were identified and validated. The results indicated that for 12 mm×12 mm strips, crank speed had a more significant impact on breakage rate, while strip cutting speed more heavily influenced section smoothness. The optimal quality was achieved at a crank speed of 16.40 r/min and a strip cutting speed of 131.30 m/s, resulting in an 8.34% breakage rate and 95.94% section smoothness. For 24 mm×24 mm strips, strip cutting speed was the predominant factor affecting both breakage rate and section smoothness. The best quality was observed at a crank speed of 44.10 r/min and a strip cutting speed of 183.10 m/s, with a breakage rate of 5.63% and section smoothness of 91.19%, meeting the technical requirements.

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李禧龙,吴晓媚,张丽娜,何亚凯,程子文,吕黄珍.分段组合式红薯切条机设计与试验[J].农业机械学报,2026,57(6):368-378. LI Xilong, WU Xiaomei, ZHANG Li’na, HE Yakai, CHENG Ziwen, Lü Huangzhen. Design and Experiment of Segmented Combination Sweet Potato Cutting Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2026,57(6):368-378.

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  • 收稿日期:2024-11-13
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  • 在线发布日期: 2026-04-15
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