履带自走式大葱跨行收获机设计与试验
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青海省科技厅重点实验室项目(2023-1_4)和青海省蔬菜遗传与生理重点实验室开放课题项目(2024-SCSYS-0*)


Design and Test of Crawler Self-propelled Scallion Cross-row Harvester
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    摘要:

    针对青海地区大葱平地深栽栽培模式及收获装备缺乏、人工收获成本高、效率低等问题,本文设计了一种履带自走式大葱跨行收获机。该机集成了限深挖掘、夹持输送与有序铺放等多项功能,可一次性完成开沟、大葱挖掘、传输和收集作业。采用U形犁破土挖掘结构与旋转刀组开沟配合实现低阻收获,通过全液压驱动系统提升整机通过性与稳定性。对液压系统进行了参数匹配与优化,完成了液压马达与变量泵选型。同时,开展了液压泵流量-压力特性试验及液压马达流量特性试验。性能试验结果表明,在收获机启动和工作情况下,液压泵流量与压力和液压马达流量均有突变,随后进入稳定状态,系统供能稳定、响应迅速,液压泵-马达匹配良好,可适应不同高原工况。田间试验结果表明,该机净工作效率0.35 hm2/h,损伤率1.22%,损失率0.81%,夹送成功率98.63%,有效挖掘率97.84%,各项指标均优于行业标准,验证了本机结构可行性与适应性。研究结果为高原地区大葱收获机械化提供了技术支持与装备基础。

    Abstract:

    In view of the problems such as the lack of deep planting mode and harvesting equipment for scallions on flat land in Qinghai region, as well as the high cost and low efficiency of manual harvesting, a crawler self-propelled cross-row scallion harvester was designed. This machine integrated multiple functions such as depth limit excavation, clamping and conveying, and orderly laying, and can complete the operations of trenching, scallion excavation, conveying and collecting in one go. Low-resistance harvesting was achieved by using a U-shaped plough for soil breaking and excavation structure in combination with a rotating knife group for trenching. The overall passability and stability of the machine were enhanced through a hydraulic drive system. The parameters of the hydraulic system were matched and optimized, and the selection and design of the hydraulic motor and variable pump were completed. Meanwhile, the flow-pressure characteristic tests of the hydraulic pump and the flow characteristic tests of the hydraulic motor were carried out. Performance tests showed that under the start-up and high-load conditions of the harvester, the flow rate and pressure of the hydraulic pump and the flow rate of the hydraulic motor all underwent sudden changes, and then entered a stable state, indicating that the system provided stable energy supply, responded quickly, and had a good pump-motor matching, which can adapt to different high-altitude working conditions. The results of field trials showed that the net working efficiency of this machine was 0.35 hm2/h, the damage rate was 1.22%, the loss rate was 0.81%, the success rate of loading and unloading was 98.63%, and the effective excavation rate was 97.84%. All indicators were superior to the industry standards, verifying the structural feasibility and adaptability of this machine, and providing technical support and equipment foundation for the mechanization of scallion harvesting in plateau areas.

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邵明玺,圣宇,田洁,傅生辉.履带自走式大葱跨行收获机设计与试验[J].农业机械学报,2026,57(6):154-162. SHAO Mingxi, SHENG Yu, TIAN Jie, FU Shenghui. Design and Test of Crawler Self-propelled Scallion Cross-row Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2026,57(6):154-162.

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  • 收稿日期:2025-09-22
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  • 在线发布日期: 2026-04-15
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