油菜裸苗移栽机柔性夹持分苗装置设计与试验
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财政部和农业农村部:国家现代农业产业技术体系(CASR-12-27)


Design and Experiment of Flexible Clamping Seeding Detaching Device for Rape Bare Seedling Transplanter
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    摘要:

    针对油菜裸苗机械化移栽根茎相互缠绕导致分苗难度大、常规分苗装置易损伤根茎等问题,本文提出了一种人工辅助成排铺放+柔性夹持输送+间歇拨动分离的分苗工艺,设计了一种柔性夹持分苗装置。测定适栽期油菜裸苗物料特性,确定了柔性夹持机构横向输送带宽度为216 mm;通过柔性夹持输送过程油菜裸苗动力学分析,确定喂入口角度为30°;模拟人工分苗轨迹,并基于Burmester理论对分苗机构刚体导引分析,确定了曲柄长度32 mm,摇杆长度50 mm;开展柔性夹持机构和分苗机构运动参数匹配分析,确定了柔性夹持机构输送速度为25~55 mm/s,分苗机构拨动频率为50~120次/min;以分苗口角度、柔性夹持机构输送速度、分苗机构拨动频率为试验因素,以分苗成功率、伤苗率为评价指标,开展台架正交试验。试验结果表明,最优参数组合为:分苗口角度55°、柔性夹持机构输送速度48 mm/s、分苗机构拨动频率85次/min,此时,分苗装置分苗成功率和伤苗率为89.06%和3.91%;田间试验结果表明,分苗装置各机构运行平稳,作业性能满足油菜裸苗机械化移栽作业要求。研究结果可为油菜裸苗自动移栽设备设计提供技术参考。

    Abstract:

    Aiming at the problems that the roots and stems of mechanized transplanting of bare rape seedlings are intertwined, which makes it difficult to separate seedlings and the conventional seedling separation device is easy to damage the roots and stems, a seedling separation process of artificial assisted row placement + flexible clamping transportation + intermittent dial separation was proposed, and a flexible clamping seedling separation device was developed. A flexible clamping seedling separation device was designed. The material characteristics of rapeseed bare seedlings during the optimal transplanting period were measured, determining the transverse conveyor belt width of the flexible clamping mechanism to be 216 mm. The dynamics of rapeseed bare seedlings during the flexible clamping and conveying process were analyzed, and the feed inlet angle was determined to be 30°. The trajectory of manual seedling separation was simulated, and rigid-body guidance of the separation mechanism was analyzed based on Burmester theory, resulting in the determination of a crank length of 32 mm and a rocker length of 50 mm. Motion parameter matching analysis was conducted for the flexible clamping mechanism and the seedling separation mechanism, determining the flexible clamping mechanism's conveying speed to be 25~55 mm/s and the separation mechanism's poking frequency to be 50~120 times/min. An orthogonal bench test was conducted with the separation outlet angle, the conveying speed of the flexible clamping mechanism, and the poking frequency of the separation mechanism as test factors, and the seedling separation success rate and seedling damage rate as evaluation indices. The test results showed that the optimal parameter combination was a separation outlet angle of 55°, a conveying speed of 48 mm/s for the flexible clamping mechanism, and a poking frequency of 85 times/min. Under these conditions, the seedling separation success rate and damage rate of the device were 89.06% and 3.91%. The field test showed that each mechanism of the seedling separation device ran smoothly, and the operation performance met the requirements of mechanized transplanting of bare rape seedlings. The research results can provide technical reference for the design of automatic transplanting equipment for bare rape seedlings.

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廖庆喜,刘凯文,袁华,杨恒,邓承诺,杜文斌,万星宇.油菜裸苗移栽机柔性夹持分苗装置设计与试验[J].农业机械学报,2026,57(6):141-153. LIAO Qingxi, LIU Kaiwen, YUAN Hua, YANG Heng, DENG Chengnuo, DU Wenbin, WAN Xingyu. Design and Experiment of Flexible Clamping Seeding Detaching Device for Rape Bare Seedling Transplanter[J]. Transactions of the Chinese Society for Agricultural Machinery,2026,57(6):141-153.

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  • 收稿日期:2025-01-07
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  • 在线发布日期: 2026-04-15
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