油菜铺膜打孔同步播种机关键部件设计与试验
CSTR:
作者:
作者单位:

作者简介:

通讯作者:

中图分类号:

基金项目:

财政部和农业农村部:国家现代农业产业技术体系项目(CASR-12-27)


Design and Experiment of Key Components of Rape Film Laying and Perforation Synchronous Seeder
Author:
Affiliation:

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    春油菜播期因干旱少雨和气温偏低多采用铺膜播种方式,但传统铺膜播种存在工序复杂、机组作业时种子与膜孔位置不一致,导致出苗率低的问题,本文提出了滑切破膜+同步投种的工艺方案,设计了可实现旋耕、施肥、铺膜、覆土、打孔、播种一体化作业的油菜铺膜打孔同步投种播种机。分析了地膜转动条件与膜侧覆土影响因素,确定了铺膜覆土装置结构工作参数;基于凸轮摆动滚子机构运动原理设计了打孔机构,依据油菜种植农艺孔距、膜孔长度等要求,确定了打孔机构结构参数,建立了膜上打孔动力学模型,开展了机组运行参数匹配设计,得出了机具前进速度与凸轮转速间速比系数λ为2.0~2.5;开展了膜孔与种子同步性分析,确定了同步投种机构结构参数,分析了影响种子与膜孔同步率的主要因素为种盒水平约束种道长度p,取值为18~34 mm。运用DEM-MBD耦合仿真,以速比系数λ、种盒水平约束种道长度p为试验因素开展二次正交旋转试验,仿真结果表明,当速比系数λ为2.29、种盒水平约束种道长度p为27 mm时,种子与膜孔同步率为94.04%。以较优参数组合的田间试验结果表明,膜边覆土均匀稳定,平均膜边覆土宽度为80.44 mm,平均膜孔长度为49.44 mm,膜孔长度稳定性变异系数为5.30%,孔距为144.76 mm,同步率为85.60%,油菜种子与膜孔同步性较好。研究结果为春油菜产区铺膜打孔播种机开发提供了一个新途径。

    Abstract:

    Considering the practical problems of low seedling emergence rate due to drought and low temperature during the sowing period of spring rapeseed seeding method, the traditional film-laying sowing process is complex and the position of seeds and film holes is inconsistent during unit operation, the process scheme of sliding film cutting+synchronous seeding was proposed, a rapeseed laying and perforating synchronous seeder that can realize the integrated operations of rotary tillage, fertilization, film laying, soil covering, perforation and sowing was developed. The influencing factors of the plastic film rotation conditions and the membrane side covering were analyzed, the structure and working parameters of the film covering device was determined. Based on the motion principle of cam swing roller mechanism, the punching mechanism was designed, the structural parameters of the punching mechanism was determined according to the agronomic pore spacing and membrane pore length of rapeseed planting, the dynamic model of punching on the membrane was established, the matching design of the operating parameters of the unit was carried out, and the speed ratio coefficient between the forward speed of the machine and the cam speed λ was obtained as 2.0~2.5;the synchronization analysis of membrane pores and seeds was carried out, the structural parameters of the synchronous seeding mechanism were determined, the main factor affecting the synchronization rate of seeds and membrane pores was analyzed, the length of seed channel p was horizontally constrained by the seed box, and its value range was 18~34 mm. Using the DEM-MBD coupling simulation, the quadrature orthogonal rotation test was carried out with the speed ratio coefficient λ and the horizontal constraint of the seed box and the length p of the seed track as the test factors, the simulation results showed that the synchronization rate between seed and membrane hole was 94.04% when the speed ratio coefficient λ and the seed box horizontal constraint seed track length p were 2.29 and 27 mm. The results of field experiments with a combination of optimal parameters were as follows: the average width of the film edge covering was 80.44 mm, the average length of the film hole was 49.44 mm, and the coefficient of variation of the stability of the film hole length was 5.30%. The hole spacing was 144.76 mm, the synchronization rate was 85.60%, and the synchronization between rapeseed and membrane pores was good, which provided a way for the development of film laying and perforation seeder in spring rapeseed production area.

    参考文献
    相似文献
    引证文献
引用本文

廖庆喜,孙晓天,王磊,邓承诺,刘凯文,廖宜涛.油菜铺膜打孔同步播种机关键部件设计与试验[J].农业机械学报,2026,57(6):91-103. LIAO Qingxi, SUN Xiaotian, WANG Lei, DENG Chengnuo, LIU Kaiwen, LIAO Yitao. Design and Experiment of Key Components of Rape Film Laying and Perforation Synchronous Seeder[J]. Transactions of the Chinese Society for Agricultural Machinery,2026,57(6):91-103.

复制
分享
相关视频

文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:2024-12-27
  • 最后修改日期:
  • 录用日期:
  • 在线发布日期: 2026-04-15
  • 出版日期:
文章二维码