抛扬式秸秆促腐还田复式作业机设计与试验
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国家重点研发计划项目(2022YFD1500902)


Design and Test of Combination Machine for Accelerated Decomposition of Straw and Field Returning
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    摘要:

    秸秆腐解可释放作物生长所需的养分,有提升土壤有机质含量和培肥地力的作用。为实现还田秸秆快速腐解,本文围绕促腐直接还田设计了一种抛扬式秸秆促腐还田复式作业机。依据格拉霍夫定理和压力角条件,对曲柄摇杆式回转抛扬机构进行了优化设计。利用Kneading接触模型构建了可模拟液相腐熟剂与固相(土壤与秸秆)混合的离散元模型,并耦合多体动力学进行仿真。采用混合均匀性指数量化了机具在仿真和田间的混合性能。优化求解得到曲柄、连杆、摇杆、机架杆和最大理论耕深长度因子分别为1.00、2.60、2.60、3.50和1.492;仿真和田间试验平均混合均匀性指数分别为0.54、0.47,相对误差为12.94%。提出了一种适用于量化液态-固态混合情况的技术体系,可同时在仿真和物理环境生效,研究结果为机械化实现玉米秸秆促腐还田提供了解决方案。

    Abstract:

    The decomposition of straw releases nutrients that support crop growth, thereby increasing soil organic matter and fertility. Aiming to achieve rapid decomposition based on the field returning, a tossing-type combination machine was designed for rapid decomposition in the field return of straw. The optimized crank-rocker dimensions were solved based on Graff's theorem and pressure angle conditions, where the length of the crank was defined as one length factor. A model coupling the discrete element method and multibody dynamics was established to simulate the mixing process of liquid decomposition agents and solid phases (soils and straws), utilizing the Kneading contact model. A mixing index was innovatively defined to quantify the mixing performance of the machine in simulations and the field. It was shown that the length factors of crankshaft, connecting rod, rocker arm, frame, and theoretical maximum tillage depth were solved as 1.00, 2.60, 2.60, 3.50, and 1.492, respectively. By using the definition of the mixing index, the calculated mixing indices of the simulation and field were 0.54 and 0.47, respectively, where the relative error between simulations and fields was 12.94%. A systematic technology was proposed for quantifying the solid-liquid mixing, which could take effect simultaneously in both simulation and physical environments. Novel research perspectives and solutions were provided for the mechanization of promoted decomposition in maize straw returned directly.

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吴正阳,李洪文,何进,王庆杰,卢彩云,王超,李蓉蓉,杨宗府.抛扬式秸秆促腐还田复式作业机设计与试验[J].农业机械学报,2026,57(6):45-54,175. WU Zhengyang, LI Hongwen, HE Jin, WANG Qingjie, LU Caiyun, WANG Chao, LI Rongrong, YANG Zongfu. Design and Test of Combination Machine for Accelerated Decomposition of Straw and Field Returning[J]. Transactions of the Chinese Society for Agricultural Machinery,2026,57(6):45-54,175.

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  • 收稿日期:2025-12-07
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  • 在线发布日期: 2026-04-15
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