可调式大白菜收获机根部切割装置设计与试验
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国家重点研发计划项目(2022YFD2001803)


Design and Experiment of Adjustable Root Cutting Device for Chinese Cabbage
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    摘要:

    针对河北地区大白菜切根作业中因地形复杂和切割参数不匹配导致的切根合格率较低的问题,本文设计了一种搭载履带龙门式底盘,通过改变切根机构电动推杆的伸缩量和割刀电机转速,实现切割高度、角度及转速可调的大白菜根部切割装置,以实现大白菜高效切割。该装置主要由仿形机构、切根机构、履带行走机构及控制系统组成。为优化作业性能,对切根机构进行静力学与动力学分析,确定切根机构上下高度调节量为90 mm,角度调节范围为0°~42°,转速调节范围为0~600 r/ min,并基于ANSYS/LS-DYNA 软件构建大白菜根茎切割过程的有限元仿真模型,以根茎反作用力为评价指标,选取割刀倾角、割刀转速、前进速度为影响因素开展仿真优化试验,仿真试验结果表明:割刀倾角为10.487°,割刀转速为271.603r/min,前进速度为0.204m/s时,根茎反作用力最小,为152.068 N,根据实际情况对仿真参数优化结果进行圆整后进行田间验证试验,田间试验结果表明:当割刀倾角为10°,割刀转速为275r/min,机具前进速度调整为0.2m/s时,切根合格率平均值为93.23% ,损伤率平均值为4.05% ,此时各关键部件工作性能稳定,切根一致性好,切根损伤率低,研究成果可为大白菜低损收获装备的设计及工作参数设置提供参考。

    Abstract:

    In response to the low qualified rate of root-cutting in Chinese cabbage operations in Hebei Province, which was caused by complex terrain and mismatched cutting parameters, a cabbage rootcutting device mounted on a crawler gantry chassis was designed. By adjusting the extension of the electric push rod in the cutting mechanism and the rotational speed of the cutting motor, the device realized adjustable cutting height, angle, and speed, thereby improving cutting efficiency. The system mainly consisted of a profiling mechanism, a cutting mechanism, a crawler walking mechanism, and a control system. To optimize operational performance, static and dynamic analyses of the cutting mechanism were conducted, and the adjustable range of cutting height was determined as 90 mm, the angle range as 0°~42°, and the rotational speed range as 0~600r/min. Furthermore, a finite element simulation model of the cabbage stem cutting process was established by using ANSYS/LS-DYNA. Taking the stem reaction force as the evaluation index, cutter angle, cutter speed, and forward speed were selected as influencing factors for simulation-based optimization tests. The simulation results showed that when the cutter angle was 10.487°, the cutter speed was 271.603r/min, and the forward speed was 0.204m/s, the minimum stem reaction force was 152.068 N. After rounding the optimized simulation parameters to align with practical conditions, field validation tests were carried out. The results showed that when the cutter angle was 10°, the cutter speed was 275r/min, and the forward speed was 0.2m/s, the average qualified root-cutting rate reached 93.23% , with an average damage rate of 4.05% . Under these conditions, the key components operated stably, root-cutting consistency was high, and the damage rate remained low. These findings provided a valuable reference for the design of low-damage harvesting equipment for Chinese cabbage and for the configuration of its operating parameters.

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佟文玉,苑严伟,白圣贺,安然,牛康,周利明,谭俊.可调式大白菜收获机根部切割装置设计与试验[J].农业机械学报,2026,57(5):282-293,302. TONG Wenyu, YUAN Yanwei, BAI Shenghe, AN Ran, NIU Kang, ZHOU Liming, TAN Jun. Design and Experiment of Adjustable Root Cutting Device for Chinese Cabbage[J]. Transactions of the Chinese Society for Agricultural Machinery,2026,57(5):282-293,302.

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  • 收稿日期:2025-09-04
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  • 在线发布日期: 2026-03-01
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