温室穴盘劣质苗负压式螺纹管剔除装置设计与试验
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国家重点研发计划项目(2022YFD2000600)和浙江省“三农九方”科技协作计划项目(2024SNJF069)


Design and Test of Negative Pressure Threaded Tube Elimination Device for Greenhouse Low-quality Seedlings in Seedling Trays
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    摘要:

    为解决温室穴盘育苗过程中存在的漏苗、幼苗发育不良的现象,需要对漏种、长势不良的穴孔基质进行剔除、补种作业以提高产量。针对温室穴盘劣质苗剔除难这一问题,本研究设计了一种用于温室200孔育苗穴盘的负压式剔除装置。针对劣质苗基质负压剔除易堵塞管道的特点,采取管内旋流防堵的方式,即在末端管处添加螺纹结构,对基质团产生破碎效果来减少堵塞。通过预试验确定末端管结构中影响劣质苗剔除成功率和管道堵塞率的因素有:螺纹内截面形状、螺纹线数。采用Fluent EDEM耦合仿真的方法,研究各因素对劣质苗基质破碎效果的影响。之后采用响应面分析法进行试验验证,选取螺纹内截面形状、螺纹线数、末端管升降速度开展三因素三水平试验,以增大剔除成功率、降低堵塞率为优化目标对各参数进行优化,试验结果表明最优参数组合为:三角形内螺纹截面、螺纹线数8圈、升降速度0.13 m/s。最后使用上述优化后的参数进行劣质苗吸附试验,结果表明剔苗成功率为99.4% ,堵塞率为0.01% ,满足后续补苗作业穴盘要求。

    Abstract:

    During the greenhouse seedling tray cultivation process, phenomena such as missing seedlings and poor seedling development occur, necessitating the elimination and replanting of substrate in cavities with missing seeds or stunted growth to enhance yield. To address the challenge of eliminating low-quality seedlings in greenhouse seedling trays, a negative pressure elimination device was designed based on the physical parameters of the seedling tray substrate. Considering the tendency of low-quality seedling substrate to cause pipeline blockages during negative pressure elimination, a swirling flow anti-clogging method was implemented by incorporating a threaded structure at the end tube. Pre-experiments identified key factors affecting elimination success rate and pipeline blockage rate in the end tube structure: the cross-sectional shape of internal threads and the parameter range of thread turns. A Fluent EDEM coupled simulation method was employed to investigate the impact of these factors on substrate fragmentation. Response surface analysis was used for experimental validation, with a three-factor, three-level test design focusing on thread cross-sectional shape, number of thread turns, and end tube lifting speed. Optimization targeting elimination success rate and blockage rate revealed the optimal parameter combination: triangular internal thread cross-section, eight thread turns, and a lifting speed of 0.13 m/s. Finally, using the optimized parameters mentioned above, a defective seedling adsorption test was conducted. The results showed a seedling removal success rate of 99.4% , a blockage rate of 0.01% , meeting the requirements of the seedling tray for subsequent replanting operations.

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李亚涛,赵瑾,王小琴,陈月锋,蒋焕煜,童俊华.温室穴盘劣质苗负压式螺纹管剔除装置设计与试验[J].农业机械学报,2026,57(5):259-270. LI Yatao, ZHAO Jin, WANG Xiaoqin, CHEN Yuefeng, JIANG Huanyu, TONG Junhua. Design and Test of Negative Pressure Threaded Tube Elimination Device for Greenhouse Low-quality Seedlings in Seedling Trays[J]. Transactions of the Chinese Society for Agricultural Machinery,2026,57(5):259-270.

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  • 收稿日期:2025-06-04
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  • 在线发布日期: 2026-03-01
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