异形槽轮式水稻软钵盘纵向精准间歇输送装置设计与试验
CSTR:
作者:
作者单位:

作者简介:

通讯作者:

中图分类号:

基金项目:

国家重点研发计划项目 (2022YFD2001802)、国家自然科学基金项目 (52375275) 和浙江省科技计划项目 (2022C02034)


Design and Experiment of a Longitudinal Precision Intermittent Conveying Device for Rice Soft Seedling Trays with Special-shaped Groove Wheel
Author:
Affiliation:

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    水稻软钵盘纵向间歇定距输送是水稻钵苗移栽机实现精准移栽的前提,针对现有棘轮式间歇送盘装置工作时存在刚性冲击、自锁效果不理想等问题,提出了一种具有柔性冲击特性的齿轮连杆异形槽轮组合式纵向精准送盘装置,建立了异形槽轮机构运动学模型,分析了槽轮在运动中角速度和角加速度的变化特性,结合钵盘回绕最小半径确定了槽轮的槽数、运动与停歇时间;引入了一对双圆销拨盘,解决圆销拨盘快速转动时因惯性引起的槽轮过冲现象;采用端面制动机构消除因主动齿轮惯性引起的拨盘转角累计误差,以实现送盘装置的精准间歇运动,并通过计算确定了制动机构弹簧预紧力。最后,研制适用于钵苗移栽的两行秧箱,加工了试验台,测定了装置的转角偏差,并进行了纵向取苗试验。试验结果表明:该装置单次纵向送盘转角偏差在-1.5° ~1.8°范围内,且未出现影响取秧的误差累计。通过将送秧试验台与移栽机构匹配,可实现准确供苗与夹拔苗,即纵向送秧装置的设计符合作业要求。

    Abstract:

    The longitudinal intermittent precise delivery of soft seedling trays is a prerequisite for precise transplanting of rice seedlings by a seedling transplanter. Aiming at the problems of rigid impact and unsatisfactory self-locking effect in the existing cam-type intermittent feeding device, a gear-linkage-shaped-slot-wheel combination longitudinal precise feeding device with a flexible impact characteristic was proposed. The kinematic model of the shaped-slot wheel mechanism was established, and the characteristics of angular velocity and angular acceleration of the slot wheel during movement were analyzed. Based on the minimum rewinding radius of the seed tray, the number of slots, movement and stop times of the slot wheel were determined. A pair of double circular pins was introduced to solve the overshooting problem of the slot wheel caused by inertia during rapid rotation. An end face braking mechanism was used to eliminate the accumulated error in the rotational angle of the driving gear due to its inertia, so as to achieve precise intermittent motion of the feeding device. The spring preload force was determined through calculation. Finally, a two-row seed tray box suitable for seedling transplanting was developed, a test bench was manufactured, the angular deviation of the device was measured, and a longitudinal seed harvesting test was conducted. The test results showed that the single longitudinal feeding angular deviation of the device was within the range of -1.5° to 1.8°, and no error accumulation occurred during seed harvesting. By matching the seed harvesting test bench with the transplanting mechanism, accurate seed supply and clamping and pulling of seedlings can be achieved, i. e. , the longitudinal seed harvesting device design met the operational requirements.

    参考文献
    相似文献
    引证文献
引用本文

孙良,严星宇,王桥龙,俞高红.异形槽轮式水稻软钵盘纵向精准间歇输送装置设计与试验[J].农业机械学报,2026,57(5):249-258. SUN Liang, YAN Xingyu, WANG Qiaolong, YU Gaohong. Design and Experiment of a Longitudinal Precision Intermittent Conveying Device for Rice Soft Seedling Trays with Special-shaped Groove Wheel[J]. Transactions of the Chinese Society for Agricultural Machinery,2026,57(5):249-258.

复制
分享
相关视频

文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:2024-11-23
  • 最后修改日期:
  • 录用日期:
  • 在线发布日期: 2026-03-01
  • 出版日期:
文章二维码