基于混合运动学条件的行星轮系式高密度栽植机构优化设计与试验
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国家自然科学基金项目(32572209)和国家重点研发计划项目(2022YFD2001803)


Optimization Design and Experiment of Planetary Gear Train High-density Planting Mechanism Based on Hybrid Kinematic Conditions
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    摘要:

    小株距、小穴口、大栽深要求的高密度移栽对鸭嘴关键作业段的摆角、机构末端运动点与目标点的位置偏差、轨迹高度等混合运动学目标要求严格。针对现有植苗机构性能不佳,本文开展混合运动学设计要求的单排两级传动行星轮系式机构优化设计研究。以机构第 1 行星架的转角、中间轮转角、第 1 行星架和末端执行构件的杆长等参数为优化变量,以机构的末端运动点与目标点的位置偏差最小、非圆齿轮的凸性值最大为优化目标,同时根据作业要求将关键点的姿态角、作业段的摆角与绝对坐标系下的位置要求转化为附加的优化目标函数,利用多目标遗传算法求解,获得混合运动学条件下机构多目标优化设计数学模型的参数组。根据最大栽深为 80 mm,株距为 90 mm 的植苗要求,经优化计算获得机构第 1 行星机架和栽植轨迹。开发了样机并进行了台架试验和土槽试验,台架试验结果表明,平均植苗成功率为 93.67%,漏栽率为 2.33%;土槽试验结果表明,平均植苗成功率为 91.42%,漏栽率为 3.45%,满足高密度移栽作业要求。

    Abstract:

    High-density transplanting with small plant spacing, small hole size, and large planting depth has strict requirements for hybrid kinematic targets such as the swing angle of the key operation section of the duckbill, the position deviation between the movement point of the mechanism end and the target point, and the trajectory height. Aiming at the poor performance of existing seedling planting mechanisms, this paper carries out the research on the optimization design of single-row two-stage transmission planetary gear train mechanisms with hybrid kinematic design requirements. Taking parameters such as the rotation angle of the first planet carrier, the rotation angle of the middle wheel, the length of the first planet carrier and the end-effector components as optimization variables, and taking the minimum position deviation between the movement point of the mechanism end and the target point and the maximum convexity value of the non-circular gear as optimization targets, the posture angle of the key point, the swing angle of the operation section and the position requirement under the absolute coordinate system are transformed into additional optimization objective functions according to the operation requirements. The multi-objective genetic algorithm is used to solve the problem, and the parameter group of the multi-objective optimization design mathematical model of the mechanism under hybrid kinematic conditions is obtained. According to the seedling planting requirements with the maximum planting depth of 80 mm and the plant spacing of 90 mm, the first planetary carrier and the planting trajectory are obtained through optimization calculation. A prototype was developed and tested on a bench and in a soil bin. The bench test results showed that the average seedling planting success rate was 93.67% and the missed planting rate was 2.33%. The soil bin test results showed that the average seedling planting success rate was 91.42% and the missed planting rate was 3.45%, which met the requirements of high-density transplanting operation.

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马行潇,张城,赵雄,俞高红.基于混合运动学条件的行星轮系式高密度栽植机构优化设计与试验[J].农业机械学报,2026,57(5):241-248. MA Xingxiao, ZHANG Cheng, ZHAO Xiong, YU Gaohong. Optimization Design and Experiment of Planetary Gear Train High-density Planting Mechanism Based on Hybrid Kinematic Conditions[J]. Transactions of the Chinese Society for Agricultural Machinery,2026,57(5):241-248.

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  • 收稿日期:2024-12-02
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  • 在线发布日期: 2026-03-01
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