双盘气吸式玉米高速精量排种器设计与试验
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国家重点研发计划项目(2023YFD1500403)和中国农业大学2115人才培育发展支持计划项目


Design and Experiment of Double-disk Pneumatic High-speed Precision Seed-metering Device for Maize
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    摘要:

    针对气吸式排种器高速作业时存在充种时间不足、充种效果不好和播种均匀性欠佳等问题,设计了一种双排种盘、型孔交错布局的气吸式玉米高速精量排种器,阐述了排种器的基本结构与工作过程,对排种器充种过程受力和气室压强进行了理论分析,确定了排种盘的关键结构参数。通过DEM-CFD耦合仿真,探究了排种器在不同真空度水平下的工作能力,对比分析了扰种凸台对排种盘充种性能参数的影响,结果表明设计的扰种凸台能有效提升充种性能。以合格指数、漏播指数和重播指数作为评价指标,开展了工作速度、气室压力的单因素及双因素组合试验。结果表明,作业速度为12.14 km/h,气室压力为-5.15 kPa时,排种合格指数为95.8%,重播指数和漏播指数均为2.1%,满足玉米高速精量播种要求。

    Abstract:

    Aiming at the problems of insufficient seed-filling time, poor seed-filling effect and unsatisfactory sowing uniformity of pneumatic precision seed meters during high-speed operation, a pneumatic high-speed precision seed-metering device for maize with double seed metering disks and a staggered hole layout was designed. The basic structure and working process of the seed-metering device were elaborated, a theoretical analysis was conducted on the force acting on seeds during the seed-filling process and the air chamber pressure, and the key structural parameters of the seed-metering disks were determined. Through DEM-CFD coupled simulation, the working performance of the seed-metering device under different vacuum levels was explored, and the influence of seed-disturbing bosses on the seed-filling performance parameters of the seed-metering disks was compared and analyzed. The results showed that the designed seed-disturbing bosses could effectively improve the seed-filling performance. Taking the qualified index, miss-seeding index and multiple-seeding index as evaluation indicators, single-factor and two-factor combination experiments of operating speed and air chamber pressure were carried out. The results indicated that at an operating speed of 12.14 km/h and an air chamber pressure of - 5.15 kPa, the seed metering qualified index reached 95.8%, while both the multiple-seeding index and miss-seeding index were 2.1%, which met the requirements of high-speed precision maize sowing. The research can provide ideas for the development of new high-speed precision maize sowing equipment.

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陈超,李炳政,黄奕,金榜,张旭,王庆杰.双盘气吸式玉米高速精量排种器设计与试验[J].农业机械学报,2026,57(5):219-229. CHEN Chao, LI Bingzheng, HUANG Yi, JIN Bang, ZHANG Xu, WANG Qingjie. Design and Experiment of Double-disk Pneumatic High-speed Precision Seed-metering Device for Maize[J]. Transactions of the Chinese Society for Agricultural Machinery,2026,57(5):219-229.

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  • 收稿日期:2025-07-26
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  • 在线发布日期: 2026-03-01
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