液压驱动链式农田捡石机设计与试验
CSTR:
作者:
作者单位:

作者简介:

通讯作者:

中图分类号:

基金项目:

新疆维吾尔自治区重大科技专项(2022A02007-2-2)和新疆维吾尔自治区自然科学基金项目(2022D01A245)


Design and Experiment of Hydraulically Driven Chain-type Farm Stone Picker Machine
Author:
Affiliation:

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    针对西北地区砂质土条件下农田捡石机土石分离效果较差、含土率高、漏石率高、机具适应性差等问题,设计一种液压驱动的链式农田捡石机械,可完成对耕层中石块的捡拾、输送、收集工作。通过对入土装置和输送分离装置等关键部件进行优化设计和理论分析,确定相关结构参数,重点开展石块在输送装置的运动分析,构建石块输送在不同阶段的运动模型,利用土石混合物在回流过程中发生的碰撞,增大石块表面附着土壤和土块的破碎程度,提高分离效率。通过DEM MBD联合仿真,建立土石输送的仿真模型,以作业速度、输送链主轴转速和输送链分离行程作为试验因素,以漏石率和含土率为试验指标,进行单因素仿真试验,确定各因素的较优区间范围,并以该区间作为因素范围进一步开展二次正交仿真试验,得出最优工作参数组合,结果表明,当机具作业速度为0.7 m/s,输送链主轴转速为110 r/min,输送链分离行程为2 700 mm时性能最优,漏石率为8.22%,含土率为2.58%。在最优参数组合下,进行田间验证试验,得到漏石率为8.03%,含土率为2.62%,满足国家标准和行业要求。

    Abstract:

    Aiming at the problems of poor soil-stone separation effect, high soil content rate, high stone leakage rate and poor machine adaptability of farmland stone picker under sandy soil conditions in Northwest China, a hydraulically driven chain-type farmland stone picker was designed, which can complete the picking, conveying and collecting of stones in the tillage layer at one time. Through the optimized design and theoretical analysis of key components such as the soil entry device and conveying separation device, the relevant structural parameters were determined. The motion analysis of stones in the conveying device was focused on, and the motion models of stone conveying in different stages were constructed. The collision of soil-stone mixture in the reflux process was used to increase the fragmentation degree of soil attached to the stone surface and soil blocks, so as to improve the separation efficiency. Through DEM MBD co-simulation, the simulation model of soil and stone conveying was established. Taking the operating speed, the spindle speed of the conveyor chain and the separation stroke of the conveyor chain as the test factors, and the stone leakage rate and soil content rate as the test indexes, the single-factor simulation test was carried out to determine the optimal interval range of each factor. Taking this interval as the factor range, the quadratic orthogonal simulation test was further carried out to obtain the optimal working parameter combination. The results showed that when the machine operating speed was 0.7 m/s, the spindle speed of the conveyor chain was 110 r/min, and the separation stroke of the conveyor chain was 2 700 mm, the performance was optimal, the stone leakage rate was 8.22%, and the soil content rate was 2.58%. Under the optimal parameter combination, the field verification test was carried out, and the stone leakage rate was 8.03% and the soil content rate was 2.62%, which met the national standards and industry requirements.

    参考文献
    相似文献
    引证文献
引用本文

张佳喜,郑亚鹏,张虎,张佳,高继怀,李江涛.液压驱动链式农田捡石机设计与试验[J].农业机械学报,2026,57(5):206-218. ZHANG Jiaxi, ZHENG Yapeng, ZHANG Hu, ZHANG Jia, GAO Jihuai, LI Jiangtao. Design and Experiment of Hydraulically Driven Chain-type Farm Stone Picker Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2026,57(5):206-218.

复制
分享
相关视频

文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:2024-11-24
  • 最后修改日期:
  • 录用日期:
  • 在线发布日期: 2026-03-01
  • 出版日期:
文章二维码