基于机器学习的果树采摘机械臂误差标定方法
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国家自然科学基金项目(32572207)和新疆农垦科学院农业科技创新工程专项项目(NCG202505-2)


Error Calibration Method of Fruit Picking Manipulator Based on Machine Learning
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    摘要:

    采摘机械臂作为苹果采摘机器人的核心部件,承担着接近、抓取、转运果实等复杂采摘任务,专用采摘臂的研发是该领域的重要方向。然而制造公差、装配误差以及关节柔性等因素造成机械臂的定位误差增大,为此,提出了一种基于机器学习的果树采摘机械臂误差标定方法,以提升机械臂运动精度。首先基于机械臂几何构型建立采摘机械臂误差模型,分析系统参数与末端位姿误差之间的映射关系,然后基于正三角分解法消除冗余参数。为了减小系统误差对机械臂运动精度的影响,基于最小二乘法对系统参数进行辨识,针对动态误差的影响,采用基于反向传播神经网络预测动态误差。最后,基于逆运动学误差补偿方法实现系统误差和动态误差补偿。仿真试验表明,本文方法的平均误差辨识精度为89.985%,决定系数R2为0.950。实物试验表明补偿后机械臂的位置误差平均值和均方根误差分别降至0.486 mm和0.395 mm,姿态误差平均值和均方根误差分别降至0.395°和0.328°。所提出的标定方法能有效提高采摘机械臂运动精度。

    Abstract:

    The picking manipulators, as the core component of fresh fruit picking robots, are responsible for complex tasks such as approaching, grasping, and transferring fruits. The development of specialized picking arms is a critical research focus in this area. However, position errors of manipulators are increased by manufacturing tolerances, assembly errors, and joint flexibility. Existing research has concentrated predominantly on error calibration for manipulators with rotational joint configurations, while less attention has been devoted to the systematic and dynamic error calibration of specialized manipulators, such as long-stroke hybrid picking arm. An error calibration method for fruit picking manipulators was proposed by utilizing machine learning techniques to enhance motion accuracy. Firstly, an error model of the picking manipulator was formulated based on its geometric configuration, establishing the relationship between system parameters and terminal pose errors. Redundant parameters were subsequently eliminated via orthogonal triangle decomposition. To minimize the influence of system errors on motion accuracy, system parameters were identified by using the least squares method, while dynamic errors were predicted via a back propagation neural network. Finally, systematic and dynamic error compensations were implemented through an inverse kinematics error compensation framework. Simulation results indicated the average error identification accuracy of this method was 89.985%, and determinant coefficient R2 was 0.950. Physical experiment demonstrated that, after compensation, the average position error and root mean square error were reduced to 0.486 mm and 0.395 mm, respectively, while the average attitude error and root mean square error were reduced to 0.395° and 0.328°, respectively. The proposed method thus significantly enhanced the motion accuracy of picking manipulators.

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谯懿宸,宁泽婷,冯青春,吴建伟,陈立平,沈从举,李洪文.基于机器学习的果树采摘机械臂误差标定方法[J].农业机械学报,2026,57(5):39-49. QIAO Yichen, NING Zeting, FENG Qingchun, WU Jianwei, CHEN Liping, SHEN Congju, LI Hongwen. Error Calibration Method of Fruit Picking Manipulator Based on Machine Learning[J]. Transactions of the Chinese Society for Agricultural Machinery,2026,57(5):39-49.

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  • 收稿日期:2025-10-10
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  • 在线发布日期: 2026-03-01
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