夹送式万寿菊采收装置设计与试验
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浙江省自然科学基金项目(LQN26E050030)、国家自然科学基金项目(32501806)、浙江理工大学校内科研启动基金项目(23242167-Y)和山东省重点研发计划项目(2024TZXD054)


Design and Testing of Clamp-feed Type Picking Device for Marigold
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    摘要:

    为解决人工采摘万寿菊效率低、机械梳刷采摘损伤率高的问题,本文设计了一种夹送式万寿菊自动采收装置。利用手持末端机构进行田间试验,确定影响万寿菊损伤率的因素主要包括同步带轮中心距、同步带轮转速和采摘角度;采用三因素三水平的中心组合设计与响应面法分析各因素对采摘成功率的影响;以采摘损伤率为响应值建立二次回归模型,确定各因素对采摘成功率的影响主次排序。以采摘损伤率为目标对各因素进行优化,得到最优组合为:二同步带轮中心距56mm、同步带轮转速200r/min、采摘角度30°,此时,预测损伤率为6.59%。采用最优组合参数进行3组验证试验,结果表明末端采收装置能够有效完成万寿菊采摘工作,损伤率分别为8%、4%、8%,试验值与预测值相对误差小于4%。结合实际工作环境设计万寿菊采收装置机械臂模块,其设计紧紧围绕万寿菊生长特性和采收作业对精度与效率的要求,可以精准、快速地将末端执行器移动并定位到目标万寿菊位置,以稳定的支撑和驱动完成采摘动作。搭建试验台并进行采收试验,采收成功率为93.01%,验证了夹送式万寿菊采收装置的可行性。

    Abstract:

    Aiming to address the issues of low efficiency in manual harvesting and high damage rate in mechanical brushing harvesting of marigolds, an automated marigold harvesting platform with a clamp-feed type design was proposed. The structural design and testing of the harvesting end were carried out to meet the harvesting requirements. Through field tests of the handheld harvesting end mechanism, factors affecting the damage rate of marigolds were identified, including the center distance of the synchronous pulley, the rotation speed of the synchronous pulley, and the harvesting angle. A three-factor, three-level central composite design and response surface analysis were used to study the interaction effects of these factors on the harvesting success rate. A quadratic regression model was established with harvesting damage rate as the response variable, and the significance of each factor on the harvesting success rate was ranked. By optimizing the factors with the damage rate as the objective, the optimized parameters for the center distance of the synchronous pulley, the rotation speed of the synchronous pulley, and the harvesting angle were determined to be 56mm, 200r/min, and 30°, respectively, with a predicted damage rate of 6.59%. Three sets of validation tests were conducted with the optimized parameters, and the results showed that the end harvesting device could effectively complete the marigold harvesting task, with damage rates of 8%, 4%, and 8%, respectively. The relative error between the test values and predicted values was less than 4%. A marigold harvesting device with a mechanical arm module was designed based on the actual working environment, its design closely focused on the growth characteristics of marigold and the core requirements of precision and efficiency for harvesting operations. It can accurately and quickly move the end effector and locate the target marigold position to complete the picking action with stable support and drive. On this basis, a test platform was built, and harvesting tests were conducted. The success rate of the harvesting tests was 93.01%, confirming the feasibility of the clamp-feed type marigold harvesting device.

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喻陈楠,周雄军,王青烨,陈之威,杨凯皓,姚坤,陈建能.夹送式万寿菊采收装置设计与试验[J].农业机械学报,2026,57(4):203-212. YU Chennan, ZHOU Xiongjun, WANG Qingye, CHEN Zhiwei, YANG Kaihao, YAO Kun, CHEN Jianneng. Design and Testing of Clamp-feed Type Picking Device for Marigold[J]. Transactions of the Chinese Society for Agricultural Machinery,2026,57(4):203-212.

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  • 收稿日期:2025-06-24
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  • 在线发布日期: 2026-02-15
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