小型辊组式马铃薯种薯分级切块机设计与试验
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山东省薯类产业技术体系农业机械岗位专家项目(SDAIT-16-10)和山东省农业重大技术协同推广计划项目(SDNYXTTG-2025-22)


Design and Experiment of Small Roller Type Seed Potato Grading and Cutting Machine
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    摘要:

    针对我国现有马铃薯种薯切块机整机庞大且切块质量不高等问题,设计了一种多功能小型辊组式马铃薯种薯分级切块机。对整机及关键部件进行结构设计,通过理论分析和数值计算确定影响分级效果的主要因素为辊组倾斜角、第1排辊组转速和上料量,确定影响切块效果的主要因素为夹持辊竖直方向中心距、夹持辊中心线与水平方向夹角和夹持辊转速。基于EDEM-RecurDyn耦合仿真确定第1排辊组转速和上料量取值范围;以辊组倾斜角、第1排辊组转速和上料量为试验因素,以分级效率和分级精度为评价指标,采用Box-Behnken试验设计方法,确定上料分级装置最优参数组合为:辊组倾斜角10.53°、第1排辊组转速88.7r/min、上料量52.22kg/min,此时分级精度为92.65%、分级效率为52.04kg/min。样机试验结果表明,最优参数组合下,分级精度为91.67%,分级效率为49.44kg/min,切块合格率为95.75%,切块效率为48.24kg/min,薯块均匀性好,满足种薯切块农艺要求。

    Abstract:

    Aiming at the problems of large machine and low cutting quality of potato seed potato cutting machine in China, a multi-functional small roller type potato seed potato grading and cutting machine was designed. The structural design of the whole machine and key components was carried out. Through theoretical analysis and numerical calculation, the main factors affecting the grading effect were determined to be the inclination angle of the roller group, the speed of the first row of roller group and the feeding amount. The main factors affecting the cutting effect were determined to be the vertical center distance of the clamping roller, the angle between the center line of the clamping roller and the horizontal direction and the speed of the clamping roller. Based on EDEM-RecurDyn coupling simulation and theoretical analysis, the range of rotation speed and feeding amount of a row of rollers was determined. The inclination angle, the rotation speed and feeding amount of rollers were taken as experimental factors, and the classification efficiency and classification accuracy were taken as evaluation indexes., Box-Behnken experimental design method was used to determine the optimal parameter combination of the feeding grading device. The inclination angle of the roller group was 10.53°, the rotation speed of the first row of roller groups was 88.7r/min, and the feeding amount was 52.22kg/min. At this time, the grading accuracy was 92.65%, and the grading efficiency was 52.04kg/min. The prototype test showed that under the optimal parameter combination, the grading accuracy was 91.67%, the grading efficiency was 49.44kg/min, the qualified rate of the cutting block was 95.75%, the cutting efficiency was 48.24kg/min, and the uniformity of the potato block was good, which met the agronomic requirements of the seed potato cutting block.

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张万枝,黄彬恒,王瑞敏,孙雨露,王旭阳,刘树峰.小型辊组式马铃薯种薯分级切块机设计与试验[J].农业机械学报,2026,57(4):180-191. ZHANG Wanzhi et al., HUANG Binheng, WANG Ruimin, SUN Yulu, WANG Xuyang, LIU Shufeng. Design and Experiment of Small Roller Type Seed Potato Grading and Cutting Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2026,57(4):180-191.

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  • 收稿日期:2024-10-25
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  • 在线发布日期: 2026-02-15
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