基于Watt-Ⅱ型的取苗机构优化设计与试验
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浙江省自然科学基金项目(LY23E050013、LTGN23E050002)和国家自然科学基金项目(52305290)


Optimization Design and Experiment of Seedling Picking Mechanism Based on Watt-Ⅱ
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    摘要:

    针对连杆-滑道式取苗机构滑道易磨损问题,提出一种满足蔬菜钵苗自动移栽轨迹要求的Watt-Ⅱ型六杆取苗机构,采用全铰链式多连杆机构避免滑道磨损。首先,分析取苗机构在取苗、运苗和投苗3个过程的轨迹、姿态与工作要求,规划一种取投苗工作行程与回程轨迹重合的开放式取苗轨迹,并确定其5个关键位姿。其次,将Watt-Ⅱ型六杆机构简化为双摇杆机构和曲柄摇杆机构,建立平面 2R 开链机构相对位移矩阵方程,依据杆副约束构建设计方程组,通过同伦算法求解得到2组满足设计要求的机构参数,组成双摇杆机构;结合行程速比系数K设计曲柄摇杆机构,二者组合形成Watt-Ⅱ型六杆机构。最后,对取苗机构进行设计、虚拟仿真和样机取苗试验,仿真与试验结果表明,理论轨迹、仿真轨迹与台架试验运动轨迹基本一致,取苗成功率不小于91.4%,满足叶菜钵苗自动取苗机构设计要求,验证了Watt-Ⅱ型六杆取苗机构设计的合理性,具有较好应用前景。

    Abstract:

    Aiming at the problem of easy wear of the slideway in the link-slide type seedling picking mechanism, a Watt-Ⅱ six-bar seedling picking mechanism that met the trajectory requirements for automatic transplanting of vegetable plug seedlings was proposed. It adopted a fully hinged linkage structure to avoid slideway wear. Firstly, the trajectory, attitude and working requirements of the seedling picking mechanism in the three processes of seedling picking, seedling conveying and seedling releasing were analyzed, an open trajectory was designed where the forward operational path coincided with the return path. Furthermore, five key poses along this trajectory were identified and defined. Then the Watt-Ⅱ six-bar mechanism was simplified into a double-rocker mechanism and a crank-rocker mechanism. The relative displacement matrix equation of the planar 2R open-chain mechanism was established, and the kinematic synthesis design equations were constructed according to the joint constraints. Through the homotopy algorithm, two sets of mechanism parameters meeting the design requirements were obtained to form the double-rocker mechanism. Combined with the quick-return ratio K, the crank-rocker mechanism was designed, and the two were combined to form the Watt-Ⅱ six-bar mechanism. Finally, the structural design, virtual simulation and prototype test of the seedling picking mechanism were carried out. The results showed that the theoretical trajectory, simulation trajectory and the motion trajectory of the bench test were basically consistent, and the success rate of plug seedling picking was no less than 91.4%, which met the design requirements of the automatic seedling picking mechanism for leafy vegetable plug seedlings. This verified the rationality of the design of the Watt-Ⅱ six-bar seedling picking mechanism, which had a good application prospect.

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崔荣江,蒋磊,王磊,方子辰,俞高红,乔杰.基于Watt-Ⅱ型的取苗机构优化设计与试验[J].农业机械学报,2026,57(4):172-179,223. CUI Rongjiang, JIANG Lei, WANG Lei, FANG Zichen, YU Gaohong, QIAO Jie. Optimization Design and Experiment of Seedling Picking Mechanism Based on Watt-Ⅱ[J]. Transactions of the Chinese Society for Agricultural Machinery,2026,57(4):172-179,223.

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  • 收稿日期:2025-08-20
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  • 在线发布日期: 2026-02-15
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