基于电阻法的皮棉回潮率在线检测装置设计与试验
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国家重点研发计划项目(2022YFD2002400)、兵团科技攻关计划项目(2023AB014)、新疆棉花产业技术体系专项(XJARS-03)和国家棉花产业技术体系专项(CARS-15-17)


Design and Experiment of Online Lint Cotton Moisture Regain Detection Device Based on Resistance Method
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    摘要:

    针对棉花加工过程中负压环境下定量取样困难、回潮率实时在线检测精度低且稳定性差等问题,研制了一种基于电阻法的皮棉回潮率在线检测装置,提出了一种“动态定量取样—称量恒压测量—多参数补偿”的在线检测方法,设计了翻转式取样机构和称量检测机构等关键部件,实现了皮棉在高速流动状态下稳定采样与连续检测。基于皮棉电阻特性及环境温湿度信息,构建了多参数回潮率预测模型,并通过多种算法对比,确定随机森林模型具有最佳预测性能,其决定系数为0.98,均方根误差为0.22%。开展装置性能验证试验,结果表明,该在线检测装置与标准测定仪的平均偏差为0.1%,单次检测平均耗时为23.4s,样本质量对回潮率测量结果影响较弱(Pearson相关系数为0.47)。试验结果表明,该装置具有较高的检测精度和良好的稳定性,能够满足棉花加工过程对回潮率在线检测的实时性和准确性需求,为棉花加工过程的智能调控与质量追溯提供了可靠技术支撑。

    Abstract:

    In response to the challenges of quantitative sampling under negative pressure, low real-time detection accuracy of moisture content, and poor stability during the cotton processing, an online moisture content detection device for lint cotton was developed based on the resistance method. A novel online detection method, combining “dynamic quantitative sampling—weight constant pressure measuremen—multi-parameter compensation” was proposed. Key components, including a flip-type sampling mechanism and weight detection system, were designed to achieve stable sampling and continuous detection of lint cotton in a high-speed flow state. Based on the electrical resistance characteristics of lint cotton and environmental temperature and humidity data, a multi-parameter moisture content prediction model was constructed. After comparing various algorithms, the random forest model was identified as the most accurate predictor, with a coefficient of determination (R2) of 0.98 and a root mean square error (RMSE) of 0.22%. Performance validation tests showed that the average deviation between the proposed online detection device and the standard measurement instrument was 0.1%, with an average detection time of 23.4 s per sample. The impact of sample weight on the moisture content measurement results was weak (Pearson correlation coefficient was 0.47). The experimental results demonstrated that the device offered high detection accuracy and good stability, meeting the real-time and accuracy requirements for moisture content detection in cotton processing. This device can provide reliable technical support for intelligent regulation and quality traceability in the cotton processing industry.

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徐健康,王培宇,张若宇,钱一夫,方亮,常金强,刘遵严.基于电阻法的皮棉回潮率在线检测装置设计与试验[J].农业机械学报,2026,57(4):97-107. XU Jiankang, WANG Peiyu, ZHANG Ruoyu, QIAN Yifu, FANG Liang, CHANG Jinqiang, LIU Zunyan. Design and Experiment of Online Lint Cotton Moisture Regain Detection Device Based on Resistance Method[J]. Transactions of the Chinese Society for Agricultural Machinery,2026,57(4):97-107.

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  • 收稿日期:2025-09-29
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  • 在线发布日期: 2026-02-15
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