可调式籽棉清理机设计与参数优化研究
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国家重点研发计划项目(2022YFD2002400)、兵团科技攻关计划项目(2023AB014)、新疆棉花产业技术体系项目(XJARS-03)和国家棉花产业技术体系项目(CARS-15-17)


Design and Parameter Optimization of Adjustable Seed Cotton Cleaning Machines
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    摘要:

    为实现不同籽棉回潮率下倾斜式籽棉清理机清杂效率及其清理后棉纤维品质的协同优化,设计了一种通过调节椭圆杆转动角度继而改变相邻格条间隙的装置,对其主要结构及工作原理进行了系统阐述,并通过几何计算确定了其参数调节范围为8.5~12.5mm。结合回潮率5.5%~11.5%下单粒籽棉团质量、破坏力及破坏能的测试结果,选取刺钉辊转速为560~760r/min对清理环节中单粒籽棉团与刺钉之间弹性碰撞过程进行了分析。基于上述试验参数,以刺钉辊转速、籽棉喂入量、相邻格条间隙及籽棉回潮率为试验因素,以机器清杂效率及籽棉短纤维率为评价指标,进行了二次回归正交旋转组合试验设计,得到了评价指标与各试验因素之间的回归方程。并基于带精英策略的非支配排序遗传算法实现了籽棉回潮率-加工参数的映射。多工况验证表明,与未优化前相比,机器清杂效率最高提升14.14个百分点,籽棉短纤维率最大降低11.22个百分点;不同参数组合下机器清杂效率最大相对误差小于4.59%,籽棉短纤维率最大相对误差小于2.80%,证明了回归模型与参数优化的可靠性。

    Abstract:

    Aiming to achieve the synergistic optimization of impurity removal efficiency for the inclined seed cotton cleaner and the quality of cotton fibers post-cleaning under varying seed cotton moisture regain levels, the design of a device that adjusted the rotation angle of elliptical rods to modify the gap between adjacent grids was presented. It provided a systematic account of the device’s key structure and operating principle, and established the adjustable range of parameters (8.5~12.5mm) through geometric calculations. Drawing on the test results of mass, destructive force, and destructive energy of single seed cotton lumps under a moisture regain range of 5.5%~11.5%, the elastic collision process between single seed cotton lumps and spikes during the cleaning stage was analyzed, and the testing range for the spike roller’s rotational speed was defined as 560~760r/min. Building on the definition of the aforementioned testing parameter ranges, a quadratic regression orthogonal rotational combination experimental design was implemented—with spike roller rotational speed, seed cotton feeding rate, gap between adjacent grids, and seed cotton moisture regained as experimental factors, and the machine’s impurity removal efficiency and seed cotton short fiber rate as evaluation indices. From this design, regression equations describing the relationships between the evaluation indices and individual experimental factors were derived. Furthermore, a mapping relationship between seed cotton moisture regain and processing parameters was established by using the non-dominated sorting genetic algorithm with an elitist strategy (here after referred to as NSGA-Ⅱ). Verification tests under multiple operating conditions demonstrated that in comparison with the pre-optimization state, the machine’s impurity removal efficiency was enhanced by a maximum of 14.14 percentage points, while the seed cotton short fiber rate was decreased by a maximum of 11.22 percentage points. For different parameter combinations, the maximum relative error associated with the machine’s impurity removal efficiency was less than 4.59%, and that for the seed cotton short fiber rate was less than 2.80%, thereby validating the reliability of the regression model and the optimized parameters.

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吴悦铭,张梦芸,吴超,吕世豪,张若宇.可调式籽棉清理机设计与参数优化研究[J].农业机械学报,2026,57(4):84-96. WU Yueming, ZHANG Mengyun, WU Chao, Lü Shihao, ZHANG Ruoyu. Design and Parameter Optimization of Adjustable Seed Cotton Cleaning Machines[J]. Transactions of the Chinese Society for Agricultural Machinery,2026,57(4):84-96.

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  • 收稿日期:2025-09-30
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  • 在线发布日期: 2026-02-15
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