气缝吸附式小麦宽苗带投种装置设计与试验
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国家自然科学基金项目(52175260)


Design and Experiment of Air-gap Adsorption Wheat Wide Seedling Strip Sowing Device
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    摘要:

    针对小麦宽苗带播种机投种过程存在的种子弹跳及分布不均问题,本文设计一种基于气缝吸附力场作用的气力式宽苗带投种装置。在装置中引入气缝结构以形成局部吸附力场,实现下落种群均匀分种。采用离散元与有限元方法对气缝结构、中间段长度等关键参数进行建模与优化,明确结构参数对分种导向性及气力作用区均匀性的影响。利用CFD-DEM耦合方法仿真气力式投种过程,以气压、播量、中间导种通道宽度、气缝结构为因素,各行纵向排量一致性与行内横向变异系数为指标,运用Minitab建立回归模型并开展响应面分析,优选最佳参数组合。结果表明,播量、气缝结构、中间导种通道宽度对各行纵向排量一致性变异系数影响显著,播量、气压和导种通道宽度对行内横向变异系数影响显著。当气压为-0.8kPa、播量为150kg/hm2、导种通道宽度为11mm、气缝结构为矩形时,2类变异系数总体处于最低水平,其中各行纵向排量一致性变异系数为2.16%,行内横向变异系数为8.97%。台架试验进一步验证了仿真结果,随着正压增大,低播量条件下各行排量一致性变异系数先降后升,而高播量条件下持续下降,当气压约2.25kPa时出现回流现象。行内横向变异系数整体保持在8%~15%之间,变化不显著,满足小麦精量匀播作业要求。

    Abstract:

    To address the problems of seed bouncing and non-uniform distribution during the seed delivery process of wide belt seed wheat planters, a pneumatic wide belt seed delivery device based on the action of a slit-induced adsorption force field was designed. A slit structure was introduced into the device to generate a localized adsorption force field, enabling uniform division of the falling seed population. Discrete element and finite element methods were employed to model and optimize key parameters, including the slit structure and the length of the intermediate section, thereby clarifying the effects of structural parameters on seed-guiding behavior and the uniformity of the pneumatic action zone. The pneumatic seed delivery process was simulated using a CFD-DEM coupling method. Air pressure, seeding rate, intermediate seed-guiding channel width, and slit structure were selected as influencing factors, while the longitudinal seeding rate consistency coefficient of variation among rows and the transverse in-row coefficient of variation were used as evaluation indices. Regression models were established using Minitab, and response surface analysis was conducted to determine the optimal parameter combination. The results indicate that seeding rate, slit structure, and intermediate seed-guiding channel width have significant effects on the coefficient of variation of longitudinal seeding rate consistency among rows, whereas seeding rate, air pressure, and channel width significantly affect the in-row transverse coefficient of variation. When the air pressure was -0.8kPa, the seeding rate was 150kg·hm-2, the seed-guiding channel width was 11mm, and the slit structure was rectangular, both coefficients of variation reached their lowest overall levels, with the longitudinal seeding rate consistency coefficient of variation at 2.16% and the in-row transverse coefficient of variation at 8.97%. Bench tests further verified the simulation results. With increasing positive pressure, the coefficient of variation of seeding rate consistency among rows first decreased and then increased under low seeding rates, while it continuously decreased under high seeding rates;a backflow phenomenon occurred when the air pressure reached approximately 2.25kPa. The in-row transverse coefficient of variation remained generally within the range of 8%~15% with no significant variation, meeting the operational requirements for precision and uniform wheat sowing.

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刘本瑞,李权,刘涛,王超,王庆杰,何进,李洪文.气缝吸附式小麦宽苗带投种装置设计与试验[J].农业机械学报,2026,57(4):38-49. LIU Benrui, LI Quan, LIU Tao, WANG Chao, WANG Qingjie, HE Jin, LI Hongwen. Design and Experiment of Air-gap Adsorption Wheat Wide Seedling Strip Sowing Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2026,57(4):38-49.

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  • 收稿日期:2025-10-18
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  • 在线发布日期: 2026-02-15
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