轻简型稻麦收获机电动智能底盘设计与试验
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国家自然科学基金面上项目(52272438)和国家重点研发计划项目(2023YFD2000301、2023YFD2000303)


Design and Experiment of Light and Simple Rice-Wheat Harvesters’ Electric Intelligent Chassis
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    摘要:

    丘陵山区是我国重要的粮食生产基地,针对该地区农田地块面积小、坡度大和道路窄等特点,本文设计了一种适用于轻简型稻麦收获机作业的电动智能底盘,采用分布式电驱动设计实现灵活转向,采用宽履带设计适应丘陵山区水稻机收作业,开展了运动工况分析,完成了电驱系统与电池系统参数设计,解决了燃油动力底盘响应慢的问题;开展了运动控制系统软硬件设计,实现了底盘遥控操作和自主导航。开展了性能测试试验和作业参数优化试验,以收获速度、脱粒滚筒转速、清选风机转速为试验因素,破碎率、含杂率、损失率为评价指标,设计Box-Behnken试验并进行方差分析,建立了评价指标与试验因素的回归模型,以破碎率、含杂率、损失率最小为寻优目标,对试验因素进行寻优求解,获得最优工作参数组合:收获机收获速度为0.8m/s、脱粒滚筒转速为1000r/min、清选风机转速为2786.15r/min。田间试验结果表明,最优参数组合下破碎率为0.42%、含杂率为4.05%、损失率为0.87%,作业期间整机运行平稳,作业指标基本符合稻麦机械化收获标准,设计的电动智能底盘能满足收获机作业需求。

    Abstract:

    Hilly and mountainous areas are important grain production bases in China. The farmlands in these regions are characterized by small plot sizes, steep slopes, and narrow roads. Traditional fuel-driven chassis have disadvantages such as slow power response, inflexible steering, and low levels of intelligence. To address these issues, an electric intelligent chassis suitable for light and simple rice and wheat harvesters was designed. This machine adopted a distributed design to achieve flexible steering and a wide track design to adapt to rice harvesting operations in hilly and mountainous areas. Motion condition analysis was conducted, and the parameter design of the electric drive system and battery system was completed, solving the problem of slow power response of fuel-powered chassis. The software and hardware design of the motion control system was carried out, enabling remote control operation or autonomous navigation of the chassis. Performance tests and operation parameter optimization tests were conducted. Taking the harvesting speed, threshing drum speed, and cleaning fan speed as test factors, and the breakage rate, impurity rate, and loss rate as evaluation indicators, a Box-Behnken test was designed. The results of the Box-Behnken test were analyzed by variance, and a regression model between the evaluation indicators and the test factors was established. With the goal of minimizing the breakage rate, impurity rate, and loss rate, the optimal solution for the harvesting speed, threshing drum speed, and cleaning fan speed was obtained: the harvester’s harvesting speed was 0.8m/s, the threshing drum speed was 1000r/min, and the cleaning fan speed was 2786.15r/min. Field tests showed that under this condition, the breakage rate was 0.42%, the impurity rate was 4.05%, and the loss rate was 0.87%. The machine operated smoothly during the operation period, and the operation indicators met the standards for mechanized rice and wheat harvesting. The test results indicated that the designed electric intelligent chassis could meet the operational requirements of the harvester.

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刘浩鲁,沈成,曹光乔,胡良龙,李尚昆,丁小兵,赵立军,胡德龙.轻简型稻麦收获机电动智能底盘设计与试验[J].农业机械学报,2025,56(12):78-86. LIU Haolu, SHEN Cheng, CAO Guangqiao, HU Lianglong, LI Shangkun, DING Xiaobing, ZHAO Lijun, HU Delong. Design and Experiment of Light and Simple Rice-Wheat Harvesters’ Electric Intelligent Chassis[J]. Transactions of the Chinese Society for Agricultural Machinery,2025,56(12):78-86.

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  • 收稿日期:2025-03-06
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  • 在线发布日期: 2025-12-10
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