Abstract:An orthogonal experiment regression analysis and a response surface methodology are used to build the models to predict roughness of aluminum surface machined b y a micro turnmilling NC machine. The influence of milling parameters used in the experiment is analyzed by the two means, orthogonal analysis and RSM. The mi lling parameters include cutting speed, feed per tooth, and cutting depth. In co ntrast with the orthogonal analysis, the RSM is an optimization prediction model and has the higher precision in micromilling. The significance order of the p arameters in the prediction model is determined based on the result of the exper iment. The cutting speed has the most significant effect on surface roughness, a nd the second and the third significant parameters are feed per tooth and the cu tting depth respectively by the rounded analysis in the current experimental con dition. The RSM prediction model has higher fitting degree and practicability th an the orthogonal analysis method. The milling parameters can be chosen to control and improve the quality of the surface roughness based on the prediction model of RSM.