Abstract:Different types of cutting tools were used to cut SiC whisker reinforced aluminu m composite. And then the 3D components of cutting forces Fc, Fp, and Ff were measured with a Kistler 3D dynamometer, and the microscopic pattern and profiles of the cutting edges and the machined s urfaces were examined with an atomic force microscope (AFM). The results showed that, compared with fixed circular cutters the selfpropelled rotary carbide to ols had superior wearresistance property similar to that of diamond tools. The tool life had increased more than 60 times with stable cutin and cutout and less oscillation in the cutting process. The machined surfaces showed high qual ity, gray metal shine of the aluminum matrix, smaller surface roughness, and les s broken SiC whiskers and pits. The 3D cutting force components F c, Fp, and Ff were reduced to some degree. The average radial th rust cutting force Fp had a significant reduction of 30%~60%. The selfp r opelled rotary carbide tools were thought to be one kind of tools with low cost and high cutting performance and a suitable tool in machining the composites rei nforced with SiC whiskers of moderate or lower volume fractions.