多功能饲草揉丝机内物料-气流耦合运动特性分析
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国家自然科学基金项目(52165034)和内蒙古自治区科技计划项目(2019)


Analysis of Coupling Motion Characteristics of Material and Airflow in Multi-function Forage Kneading Machine
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    摘要:

    多功能饲草揉丝机在实际应用中存在容易堵塞以及抛扔距离不满足使用要求等问题,这些问题均与机内物料-气流耦合运动特性有关。为了探究揉丝机内物料与气流耦合运动规律,采用计算流体力学(Computational fluid dynamics, CFD)以及离散元(Discrete element method, DEM)耦合方法,建立物料揉丝过程中气流与散碎物料耦合作用模型,并对物料与气流之间的耦合运动规律进行数值模拟,通过气流速度测试与物料抛扔距离试验验证耦合模型与数值计算的准确性。研究表明:出料口4个测点的气流速度仿真值与实测值相对误差均在81%以内;额定转速范围内3种转速下物料平均抛扔距离数值计算结果与实测值相对误差均小于5%,验证了物料-气流耦合模型与数值计算结果的准确性。饲草物料破碎后沿着揉碎室内壁面做环流运动,并沿着出料管远离进料口一侧被抛出机外。揉丝机稳定运转后室内颗粒运动的最大速度始终在某一平均速度上下波动,速度均值体现了物料颗粒在锤片打击力作用下获得动能的大小。颗粒物料获得动能越大,装置越不易堵塞,物料的平均抛扔距离越远。研究结果可为揉丝机内物料-气流耦合运动特性优化、避免堵塞以及增加物料抛扔距离提供基础依据。

    Abstract:

    There are some problems in the practical application of multi-function forage kneading machine, such as easy blockage and throwing distance can not meet the requirements of use, which are related to the coupling movement characteristics of material and air in the machine. In order to explore the coupling motion law of material and air flow in the kneading machine, the coupling model of air flow and loose material in the process of material crushing was established by using the coupling method of computational fluid dynamics (CFD) and discrete element method (DEM), and the coupling motion law between material and air flow was numerically simulated. The accuracy of the coupling model and numerical calculation was verified by airflow velocity test and throwing distance test. The results showed that the relative errors between the simulated and measured values of the outlet airflow velocity were within 8.1%. The relative error between the numerical calculation and the measured value of the average throwing distance of the material at the three speeds within the rated speed range was less than 5%, which verified the accuracy of the coupling model and the numerical calculation results. After the forage materials were broken, they moved circularly along the wall of the crushing room and were thrown out of the machine along the discharge pipe. After the kneading machine was stable, the maximum speed of indoor particle movement always fluctuated up and down at a certain average speed, and the average speed reflected the kinetic energy obtained by the material particles under the impact force of the hammer. The larger the kinetic energy of the granular material was, the less likely the device was to be blocked, and the farther the average throwing distance of the material was. The research provided a basis for optimizing the coupling motion characteristics of material and air flow in the kneading machine, avoiding clogging and increasing the throwing distance of material.

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裴刚,翟之平,兰月政,石苏川.多功能饲草揉丝机内物料-气流耦合运动特性分析[J].农业机械学报,2023,54(s2):156-163. PEI Gang, ZHAI Zhiping, LAN Yuezheng, SHI Suchuan. Analysis of Coupling Motion Characteristics of Material and Airflow in Multi-function Forage Kneading Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(s2):156-163.

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  • 收稿日期:2023-06-18
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  • 在线发布日期: 2023-08-26
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