履带式自走水力采藕机设计与试验
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山东省重点研发计划项目(2018GNC112004)


Design and Experiment of Crawler-type Self-propelled Hydraulic Lotus Root Harvester
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    摘要:

    黄河三角洲地区莲藕种植深度为30~40cm,其采收以人工为主,采收环境恶劣,劳动强度大。为解决莲藕采收问题,本文设计了一种智能、高效、低损伤的履带式自走水力采藕机。对采藕机整机结构、工作原理、各关键机构进行了设计和选型,并开展了田间试验进行验证。采藕机主要由底盘及履带式自走机构、水力系统、液压系统、动力系统和控制系统等组成。总动力由柴油机提供,行走机构为履带式,具有良好的稳定性和灵活的转向性能,能适应复杂的藕田作业环境;射流冲刷方式为摆动射流,由提升液压缸和摆动液压缸分别带动喷嘴阵列上升、下降和左右循环摆动作业;能进行坡度0°~40°的转场作业,作业幅宽为2.3m,能够对莲藕表层以上淤泥快速有效冲刷。在3个不同藕田进行了莲藕采收试验,试验结果表明,该机器能适应100cm以下不同水深的藕田,采藕机莲藕采净率大于等于95%,莲藕损伤率小于等于5%,作业油耗率小于等于215g/(kW〖DK〗·h),作业时行驶速度和平均工作效率分别为3m/min和0.04hm2/h,采收效率为人工采藕效率的4~5倍。采藕机工作性能稳定,能够射流冲刷掉莲藕表面淤泥且未损伤莲藕,满足莲藕采收要求。

    Abstract:

    Lotus root is an important aquatic vegetable and special agricultural product that is easy to grow and difficult to harvest, with good nutritional value and economic benefits. The lotus root is commonly planted in the Yellow River Delta region at a depth of 30~40cm, but it is mainly harvested manually, which is a harsh environment, labor-intensive, and requires long hours in cold water, which is extremely harmful to the lotus root farmers' health. To solve the low efficiency and high labor intensity of lotus root manual harvesting, an intelligent, effective, and low-damage crawler selfpropelled hydraulic lotus root harvester was designed, which can improve the mechanization and efficiency of lotus root harvesting, and promote the large-scale development of lotus root industry. The harvester was mainly composed of power system, water circuit, hydraulic system, and control system. The total power of the machine was provided by the diesel engine, the moving mechanism was crawler type, which had good stability and flexible steering performance and can adapt to the complex root field operating environment. The mode of flushing slit was swinging jet, which was driven by the lifting hydraulic cylinder and oscillating hydraulic cylinder to ascend and descend the nozzle array and oscillate in a left-right cycle respectively, and was capable of 0°~40°slope transit operation, with an operating width of 2.3m. It can quickly and effectively wash the silt above the surface of the lotus root. Harvesting experiments were conducted in three different lotus root fields. The results showed that the lotus root harvesting depth was 40~50cm, the harvesting ratio was no less than 95%, and the lotus root damage ratio was no more than 5%, and the fuel consumption was no more than 215g/(kW·h). In ordinary fields, speed of the harvester was 3m/min and the average working efficiency was 0.04hm2/h, which was 4~5 times of manual harvesting. In the experimental process, the lotus root harvester had stable working performance, which met the requirements of lotus root harvesting.

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刘莫尘,梁文倩,肖化超,李映秀,宋占华,闫银发.履带式自走水力采藕机设计与试验[J].农业机械学报,2023,54(s2):61-70. LIU Mochen, LIANG Wenqian, XIAO Huachao, LI Yingxiu, SONG Zhanhua, YAN Yinfa. Design and Experiment of Crawler-type Self-propelled Hydraulic Lotus Root Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(s2):61-70.

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  • 收稿日期:2023-06-28
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  • 在线发布日期: 2023-08-25
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