梳齿带自走式杭白菊收获机设计与试验
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现代农业产业技术体系建设专项(CARS-21)、中医药创新团队及人才支持计划项目(ZYYCXTDD-202205)和甘肃省重点研发计划项目(2020YF8GA008)


Design and Experiment of Self-propelled Harvester with Comb and Conveyer Belt for Hangzhou White Chrysanthemum
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    摘要:

    针对目前杭白菊机械采收漏采率高、破损率高、含杂率高,采收机械工作效率低、行走动力不足、通过性差、收集不便等问题,结合杭白菊的种植模式及采摘要求,设计了一款梳齿带自走式杭白菊收获机。该收获机主要由梳齿带采摘部件、毛刷组件、升降装置、行走装置、收集装置和液压系统组成,采用链传动带动梳齿排循环转动的方式,利用多排梳齿的梳刷作用实现对杭白菊的连续采收,可通过液压系统调节采摘部件的运转速度和工作高度。通过运动力学分析,确定了传送带、旋转梳齿排等关键部件的结构参数。基于此,搭建了试验样机,并以收获机行驶速度、采摘部件工作转速、梳齿与毛刷间的最小距离为试验因素,以杭白菊采摘率、损伤率和含杂率为试验指标,在田间进行了三因素三水平正交试验,获得了收获机最佳工作参数。当行驶速度为0.1m/s、采摘部件工作转速为60r/min、梳齿与毛刷间的最小距离为60mm时,采摘效果最好,采摘率为83.1%,破损率为15.8%,含杂率为17.9%。所设计的梳齿带自走式杭白菊收获机运行稳定,满足杭白菊采摘的农艺要求。

    Abstract:

    In view of the problems such as high miss rate, high damage rate, high impurity content, low working efficiency, insufficient walking power, poor trafficability and inconvenient collection of the current Hangzhou white chrysanthemum harvesting machinery, a comb belt self-propelled harvester was developed based on the planting mode and picking requirements of Hangzhou white chrysanthemum. The harvester was mainly composed of harvesting components, brush components, lifting devices, walking devices, collection devices, and hydraulic systems. It utilized the comb action of multiple rows of comb teeth to achieve continuous harvesting of Hangzhou white chrysanthemum. The operating speed and working height of the harvesting components can be adjusted through the hydraulic system. Through theoretical calculations, the structural parameters of key components such as conveyor belts and comb teeth were determined. A prototype experiment was built with the driving speed of the harvester, the working speed of the picking components, and the minimum distance between the comb and brush as experimental factors. The picking rate, damage rate, and impurity content of Hangzhou white chrysanthemum were used as the experimental indicators. A three factors and three levels orthogonal experiment was conducted to obtain the optimal parameter combination of the harvester. The experimental results showed that when the driving speed was 0.1m/s, the working speed of the picking components was 60r/min, the minimum distance between the comb and brush was 60mm, the picking effect was the best, with picking rate of 83.1%, damage rate of 15.8%, and impurity content rate of 17.9%. This comb belt self-propelled harvester had stable operation, which met the agronomic requirements of Hangzhou white chrysanthemum picking.

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刘子良,王庆祝,于慧爽,吴敏,沙广禄,郑志安.梳齿带自走式杭白菊收获机设计与试验[J].农业机械学报,2023,54(s2):43-51,100. LIU Ziliang, WANG Qingzhu, YU Huishuang, WU Min, SHA Guanglu, ZHENG Zhian. Design and Experiment of Self-propelled Harvester with Comb and Conveyer Belt for Hangzhou White Chrysanthemum[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(s2):43-51,100.

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  • 收稿日期:2023-06-30
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  • 在线发布日期: 2023-08-31
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