自走式青饲料收获机仿形系统设计与试验
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山东省重大科技创新工程项目(2022CXGC020704)和山东省科技型中小企业创新能力提升工程项目(2021TSGC1422)


Header Profiling System of Self-propelled Green Fodder Harvester
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    摘要:

    针对复杂环境下自走式青饲料收获机地形适应性差和留茬高度难控制等问题,采用两点探测-电液控制的方式,设计了一套适用于自走式青饲料收获机的割台仿形系统,并开展仿形系统相关试验。在阐述系统整体架构及工作原理的基础上,通过理论计算确定了仿形探测机构、横向仿形调节机构等主要关键部件的结构参数。建立静应力分析模型,得出割台与喂入箱体连接处相关力学特征。利用ADAMS仿真软件创建油缸负载特性模型,完成仿形系统的设计与相关优化,确定油缸的最佳作业参数范围。为验证仿形系统的功能,将系统搭载在4QZ-30型自走式青饲料收获机上进行试验,以试验过程中割刀前端距地面高度处于100~150mm内的时间所占总试验时长的比率为试验指标,安排道路模拟试验与仿形样机测试,并利用控制系统实时获取割台高度及响应时间,结果表明:仿形探测机构探测高度信息可靠,线性拟合R2为0.9987;仿形调节电液控制系统的响应时间均值在0.16s内;仿形系统能够在行驶速度0~6km/h下,对坡度0°~6°内的地面进行仿形工作,道路模拟试验过程中,割刀前端距地面高度处于标准范围内的时间所占总试验时长的比率β为90.76%,且3组仿形样机测试合格率分别为86.67%、86.67%、93.33%,提高了自走式青饲料收获机的地形适应能力,降低了留茬高度的控制难度,可为自走式青饲料收获机的仿形技术提供参考。

    Abstract:

    Aiming at the problems of poor terrain adaptability and difficult control of stubble height of self-propelled green fodder harvester in complex environment, a header profiling system suitable for self-propelled green fodder harvester was designed by using two-point detection-electro-hydraulic control, and the relevant experimental research of profiling system was carried out. On the basis of explaining the overall architecture and specific working principle of the system, the structural parameters of the main key components such as the profiling detection mechanism and the lateral profiling adjustment mechanism were determined through theoretical calculation. The static stress analysis model was established to obtain the relevant mechanical characteristics of the connection between the header and the feeding box. ADAMS simulation software was used to create a cylinder load characteristic model, complete the design and related optimization of the profiling system, and determine the optimal operating parameter range of the cylinder. In order to verify the function of the profiling system, the system was mounted on the 4QZ-30 self-propelled green fodder harvester for testing, and the ratio of the time of the cutting knife front end from the ground height within 100~150mm to the total test time during the test process was used as the test index, the road simulation test and field profiling harvesting tests were arranged, and the control system was used to obtain the header height and response time in real time, and the results showed that the profiling detection mechanism detected the height information reliably. The linear fitting R2 value was 0.9987; the average value of the response time t of the profiling control system was within 0.16s; the profiling system can perform profiling work on the ground with a slope of 0°~6° at driving speed of 0~6km/h, and during the road simulation test, the ratio β of the time when the height of the cutting knife was within the standard range to the total test time was 90.76%, the pass rates of field profiling harvesting tests were 86.67%, 86.67% and 93.33%,which improved the terrain adaptability of the self-propelled green fodder harvester and reduced the difficulty of controlling the stubble height. It can provide a reference for the profiling technology of selfpropelled green fodder harvester.

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惠云婷,张国锐,马海明,李建航,尤泳,王海翼.自走式青饲料收获机仿形系统设计与试验[J].农业机械学报,2023,54(s2):1-9. HUI Yunting, ZHANG Guorui, MA Haiming, LI Jianhang, YOU Yong, WANG Haiyi. Header Profiling System of Self-propelled Green Fodder Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(s2):1-9.

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  • 收稿日期:2023-06-25
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  • 在线发布日期: 2023-08-30
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