紫云英联合收获物料分离清选机设计与试验
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中国农业科学院所级基本科研业务费专项(S202310)、国家绿肥产业技术体系建设专项资金项目(CARS-22)和中国农业科学院主要粮经作物初加工装备创新团队专项(31-NIAM-09)


Design and Experiment of Separating and Cleaning Machine for Chinese Milk Vetch Combine Harvest Material
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    摘要:

    针对紫云英联合收获物料组分构成复杂及其小差异混杂特性,使其在分离清选作业过程中存在高含杂、多损失等问题,提出“先筛分、再气流清”的作业模式,设计了紫云英联合收获物料分离清选机,并对喂料斗出口处料层厚度调节机构、筛分装置、集杂除尘装置等关键部件进行了设计选型与参数计算。基于DEM-CFD耦合数值模拟方法,确定了物料层调节厚度、筛分装置驱振振幅和吸杂管道风量调节手柄挡位等主要影响因素合理的取值范围,运用Minitab进行正交试验设计,以籽粒清洁率和夹带总损失率为响应值,得到影响紫云英联合收获物料分离清选机作业质量的最优因素参数组合:物料层调节厚度为16.8mm、筛分装置驱振振幅为35mm、吸杂管道风量调节手柄在挡位5,此时,籽粒清洁率均值为98.07%,夹带总损失率均值为2.96%,试验结果满足设计要求。

    Abstract:

    China is the original country of Chinese milk vetch (Astragalus sinicus L.), and also the country with the earliest utilization and cultivation of Chinese milk vetch and the largest planting area in the world. Chinese milk vetch, also known as grass seed, Ziyunying and so on, is one of the main winter green manure crops in paddy fields of central and southern China. To enhance the machanization level of separating and cleaning of Chinese milk vetch combine harvest material, according to the complex component compositions and small difference confounding characteristics of Chinese milk vetch combine harvest materials, the operation mode of “screening first, and then air flow cleaning” was put forward, and a separating and cleaning machine for Chinese milk vetch combined harvest material was designed. Through design selection and parameter calculation of key components of the prototype, the important working parameters of the feeding hopper outlet material layer thickness adjustment mechanism, the screening device and impurity-collection and dust-removal device were determined. Based on the DEM-CFD coupled numerical simulation method, the reasonable value ranges of the main influential factors, such as the material layer adjustment thickness, the vibration amplitude of the screening device, and the air volume adjustment handle gear of the impurity-absorbing duct were confirmed, an orthogonal experimental design was conducted by using Minitab, with the grain cleaning rate and the total entrained loss rate as the response values, the optimal parameter combination that affected the operation quality of separating and cleaning machine for Chinese milk vetch combined harvest material was obtained. The prototype field validation test showed that, when the material layer adjustment thickness was 16.8mm, the screening device vibration amplitude was 35mm, and the air volume adjustment handle gear of the impurity-absorbing duct was 5, after the operation of separating and cleaning machine for Chinese milk vetch combine harvest material,the average grain cleaning rate was 98.07%, and the total entrained loss rate was 2.96%, the experimental results met the design requirements of operation machine.

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游兆延,吴惠昌,颜建春,魏海,高学梅,高嵩涓.紫云英联合收获物料分离清选机设计与试验[J].农业机械学报,2023,54(s1):181-190. YOU Zhaoyan, WU Huichang, YAN Jianchun, WEI Hai, GAO Xuemei, GAO Songjuan. Design and Experiment of Separating and Cleaning Machine for Chinese Milk Vetch Combine Harvest Material[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(s1):181-190.

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  • 收稿日期:2023-07-10
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  • 在线发布日期: 2023-12-10
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