无纺布容器苗自动换钵移盆二次移栽机设计与试验
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浙江省尖兵领雁计划项目(2022C02042)


Design and Experiment of Automatic Bowl Changing and Pot Shifting Secondary Transplanting Machine for Non-woven Container Seedlings
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    摘要:

    针对无纺布容器苗在换钵移盆过程中存在的基质填充不完善导致根系过浅裸露,移栽机自动化程度过低导致移栽效率过慢等现象,设计了一种基于无纺布容器苗的全自动二次移栽机。对柔性机械爪的关键部件进行参数设计以及受力分析,结合RecurDyn刚柔耦合仿真对移栽机械臂运动状态进行优化设计,通过运动学分析进行优化。综合考虑影响移栽成功率的关键因素,确定以二次填土作用力率、苗体基质含水率、夹取针间距为试验因素,以60穴香榧幼苗为试验对象,通过正交试验确定最佳工作参数。试验结果表明:当二次填土机构作用力率为83.51%、夹取针间距为19.66mm、苗体基质含水率为33.45%时,移栽成功率为95.29%,与验证性试验的95.33%基本一致,满足高速、高效移栽要求,为林木无纺布容器苗二次移栽领域提供参考。

    Abstract:

    Aiming at the phenomena of imperfect filling of substrate leading to shallow and exposed root system during potting and transplanting of non-woven containers, and slow transplanting efficiency due to low automation degree of transplanting machine, a fully automated secondary transplanting device based on non-woven containers was designed in combination with the growth characteristics of young forest seedlings. The mechanical claw installed on the transplanting arm realized XYZ three-dimensional space transplanting operation without dead angle, and the transplanting efficiency was improved by alternately picking up seedlings through the two-way assembly line platform. Through the design and force analysis of the key components of flexible gripper, the influence of deformation coefficients of seedling substrate under different gripper pin spacings was explored, and the motion state of transplanting arm was optimized through kinematic analysis by combining the RecurDyn rigid-flexible coupling simulation. Considering the key factors affecting the success rate of transplanting, the secondary filling force rate, moisture content of seedling substrate and clamping pin spacing were determined as the test factors. Taking 60pin capillary seedlings as the test object, the relevant parameters were derived from a one-factor test, and a multifactor orthogonal test was conducted to determine the optimal operating parameters of the automatic secondary transplanting device for non-woven container seedlings. The test results showed that when the force rate of the secondary filling mechanism was 83.51%, the needle spacing was 19.66mm, and the water content of the seedling substrate was 33.45%, the transplanting success rate was 95.29%, which was basically the same as the results of validation test (95.33%), and the requirements of high-speed and high-efficiency transplanting were met, which provided a reference for the field of secondary transplanting of non-woven containerized seedling in forest trees.

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王寒松,杨自栋,韩党威,姚自立,陈佳峰.无纺布容器苗自动换钵移盆二次移栽机设计与试验[J].农业机械学报,2023,54(s1):84-92. WANG Hansong, YANG Zidong, HAN Dangwei, YAO Zili, CHEN Jiafeng. Design and Experiment of Automatic Bowl Changing and Pot Shifting Secondary Transplanting Machine for Non-woven Container Seedlings[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(s1):84-92.

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  • 收稿日期:2023-05-20
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  • 在线发布日期: 2023-12-10
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