蔬菜气吸式排种器四级清种机构设计与试验
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北京市科技计划项目(Z221100006422007)


Design and Test of Four-stage Seed Cleaning Mechanism for Air-suction Vegetables Seed-metering Device
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    摘要:

    为解决蔬菜气吸式排种器吸种时出现一孔多粒现象导致播种质量下降的问题,提出4级锯齿清种作业的方法,并设计了四级清种机构。阐述排种器出现重吸现象的原因,对清种过程中种子的受力建立数学模型,从而确定清种机构安装位置、齿形角度等关键参数。选取清种齿顶与型孔距离、排种器工作转速和气室负压为主要因素进行二次回归正交旋转组合试验并对试验结果进行显著性和回归分析,获得最优参数组合为第4级清种齿顶与型孔距离0.41mm、负压1.22kPa、排种器工作转速5.85r/min,并对最优工作参数进行验证试验和对比试验。验证试验表明,在工作转速为4.5~9.5r/min时,漏清率不大于1.50%,过清率不大于1.88%,与回归方程计算值基本一致。对比试验表明,在转速分别为4.5、7.0、9.5r/min时,采用四级清种机构漏清率分别降低3.2、4.0、5.0个百分点,过清率分别降低0.19、0.83、1.45个百分点,排种合格率分别提升3.42、4.83、6.45个百分点。采用四级清种机构有效降低了清种环节的漏清率,提升了排种器的工作质量。

    Abstract:

    In order to solve the problem in vegetables seed-metering device that the seeding quality decreased due to multiple grains in one hole during seed suction, a four-stage sawtooth for seed cleaning was proposed and a four-stage seed cleaning mechanism was designed. The reasons for the phenomenon of resuction were expounded, and a mathematical model was established to determine the key parameters such as the installation position and tooth profile angle of the seed clearing mechanism. The distance between the top of the tooth and the mold hole, the working speed of the seed dispenser and the negative pressure of the chamber were selected as the main factors to carry out the quadratic regression orthogonal rotation combination test. The significance and regression analysis of the test results were carried out. The optimal parameter combination was obtained as the distance between the top of the tooth and the mold hole of the 4th seed dispenser was 0.41mm, the negative pressure was 1.22kPa and the working speed of the seed dispenser was 5.85r/min. The verification test and comparison test of the optimal working parameters were carried out. The verification test showed that when the working speed was 4.5~9.5r/min, the leakage rate was not more than 1.50%, and the overclearing rate was not more than 1.88%, which was basically consistent with the calculated value of the regression equation. The comparative test showed that when the rotation speed was 4.5r/min, 7.0r/min and 9.5r/min, the leakage rate of the four-stage seed clearing mechanism was reduced by 3.2 percentage points, 4.0 percentage points and 5.0 percentage points, the overclearing rate was reduced by 0.19 percentage points, 0.83 percentage points and 1.45 percentage points, and the qualified rate of seed discharge was increased by 3.42 percentage points, 4.83 percentage points and 6.45 percentage points, respectively. The four-stage seed cleaning mechanism can effectively reduce the leakage rate of seed cleaning link and improve the working quality of seed discharging device.

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言育谦,刘立晶,刘云强,吴海华,卢琦,刘芳建.蔬菜气吸式排种器四级清种机构设计与试验[J].农业机械学报,2023,54(s1):57-65. YAN Yuqian, LIU Lijing, LIU Yunqiang, WU Haihua, LU Qi, LIU Fangjian. Design and Test of Four-stage Seed Cleaning Mechanism for Air-suction Vegetables Seed-metering Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(s1):57-65.

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  • 在线发布日期: 2023-12-10
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