基于EDEM-RecurDyn的玉米指夹式排种器振动特性分析与优化
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河南省现代农业产业技术体系玉米全程机械化专项(HARS-22-02-G4)和河南省科技攻关项目(222102110032)


Simulation Analysis and Optimization of Vibration Characteristics of Corn Finger Clip Seeding Device Based on EDEM-RecurDyn Coupling
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    摘要:

    为降低振动对指夹式排种器排种性能的影响,设计了一种具有辅助夹持结构的玉米指夹式排种器,阐述了指夹式排种器工作原理,并对辅助夹持的指夹和种盘等各关键构件结构进行了优化设计,建立了指夹夹持动力学模型。运用RecruDyn软件建立排种器虚拟样机模型,基于玉米籽粒特性在EDEM软件中构建玉米籽粒颗粒,通过EDEM-RecurDyn耦合仿真模拟了振动条件下排种器充种、携种及排种过程,分析对指夹式排种器排种性能影响的主要因素。最后结合台架试验,选取排种器作业速度、振动幅值和振动频率为试验因素,以排种器合格指数和漏播指数为试验指标进行排种性能试验验证。研究表明,指夹打开28.65°夹持玉米籽粒时,符合指夹式排种器在振动条件下的运动过程,耦合仿真分析结果与指夹式排种器实际运动过程基本一致,夹持过程中指夹和种盘共同配合下能够有效降低振动对排种器夹持性能的影响,满足设计要求;当作业速度为3.8km/h、振动幅值为5mm、振动频率为32.52Hz时,排种器合格指数和漏播指数分别为91.0%、6.68%,排种器台架验证试验得出该参数组合下排种器排种合格指数为和漏播指数分别为90.0%、7.1%,与理论优化值非常接近,证明辅助夹持结构在排种作业中可以保持较好的稳定性,使得排种器具有良好的排种效果,满足精密播种作业要求,为玉米精密播种装置的改进设计提供参考。

    Abstract:

    To reduce the influence of vibration on the performance of the finger clip seed catcher, a corn finger clamp seed feeder with auxiliary clamping structure was designed, and the working principle was described. Besides, the key components of the auxiliary clamp were optimized, and the dynamic model of finger clip seed catcher was established. RecruDyn software was utilized to establish the virtual prototype model of seed discharge device, and corn grain particles were constructed in EDEM software based on the characteristics of corn grains. The process of seed filling, seed carrying and seed discharge in the seed discharge device under vibration conditions was simulated by EDEM-RecurDyn coupling simulation, and the main influencing factors on the performance of finger clip seed dispenser were analyzed. Finally, combined with bench tests, the operation speed, vibration amplitude and vibration frequency of the seed feeder were selected as the test factors, and the qualified index and leakage index served as the test indexes to verify the seed performance. Results showed that the simulation result showed that when the finger clip was opened at 28.65°, the corn grains were gripped, which was consistent with the motion process of the finger clip seed separator under vibration. The results of coupling simulation were basically consistent with the actual motion process of the finger clamp seed feeder. The influence of vibration on the holding performance of the finger clamp can be effectively reduced under the cooperation of the finger clamp and the seed tray, and the design requirements can be met. When the operating speed was 3.8km/h, the vibration amplitude was 5mm, and the vibration frequency was 32.52Hz, the qualified index and missing sowing index of the seed feeder were 91.0% and 6.68%, respectively. It was combined with further tests that the parameter combination metering qualified index was 90.0% and the missing sowing index was 7.1%, which proved the theory of optimal value was close to the actual tests. It was illustrated that the auxiliary clamping structure can maintain good stability in the planting operation, which made the device have a good seeding effect, and met the requirements of precision seeding operation. It provided a reference for the improved design of new corn precision seeding.

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张红梅,张晨明,李志杰,丁力,朱晨辉,张静.基于EDEM-RecurDyn的玉米指夹式排种器振动特性分析与优化[J].农业机械学报,2023,54(s1):36-46. ZHANG Hongmei, ZHANG Chenming, LI Zhijie, DING Li, ZHU Chenhui, ZHANG Jing. Simulation Analysis and Optimization of Vibration Characteristics of Corn Finger Clip Seeding Device Based on EDEM-RecurDyn Coupling[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(s1):36-46.

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  • 收稿日期:2023-05-20
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  • 在线发布日期: 2023-12-10
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