油茶林立式螺旋松土除草机设计与试验
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江西省农业关键核心技术攻关项目(JXNK20230804-03)、井冈山农高区省级科技专项“揭榜挂帅”项目(20222-051256)和江西省林业局油茶研究专项(YCYJZX[2023]211)


Development and Experiment of Vertical Spiral Cutter for Soil Loosening and Weeding in Camellia oleifera Forest
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    摘要:

    为实现低矮密集型油茶林松土、除草、除灌一体化作业,解决油茶林土壤板结、草灌杂生等问题,设计了立式螺旋松土除草机。通过对油茶林常见杂草、杂灌根系的物理力学特性分析,结合刀具运动分析,设计了立式螺旋耕刀。采用Hertz-Mindlin bonding接触模型建立了根土复合体模型,以降低功耗为目标对刀具参数进行了仿真优化,分析其对根土复合体的扰动情况,并试制样件进行了土槽试验,检验耕作效果,验证了仿真分析的可靠性。仿真结果表明:优化后立式螺旋耕刀对根土复合体的扰动率可达到91.41%,切削土壤时最大功耗为0.16kW;切削根土复合体时最大功耗为0.77kW。土槽试验表明:耕刀的耕深稳定性系数为92.34%,碎土率95.00%,除根率95.30%;螺旋耕刀在切削土壤时,实际测得最大转矩为7.93N·m,比仿真值低6.57%;切削根土复合体时,实际测得最大转矩为34.84N·m,比仿真值低4.91%,两者比较接近,验证了设计的正确性。设计的立式螺旋松土除草机满足丘陵山地油茶林松土、除草、除灌作业要求。

    Abstract:

    Due to the lack of management, Camellia oleifera forests would encountered problems such as soil compaction and mixed growth of grass and shrubs. In order to achieve integrated operations of soil loosening, weeding, and clearing shrubs in low and intensive Camellia oleifera forests, a vertical spiral machine for soil loosening and weeding was developed. The vertical spiral cutter was designed by analyzing the physical and mechanical characteristics of common weeds and miscellaneous shrubs roots in Camellia oleifera forests, and combined with motion analysis of cutting tools. The root-soil composite model was established by using Hertz-Mindlin bonding contact model, with the goal of reducing power consumption, the parameters of the cutting tool were simulated and optimized, and the disturbance of root-soil composite were analyzed by the optimized cutter. In addition, an actual cutter was manufactured and the soil bin experiment was conducted, and it verified the reliability of the simulation results. The simulation results showed that the disturbance of soil-root complex by the optimized vertical spiral cutter can reach 91.41%, the maximum power consumption when cutting soil alone was 0.16kW and the maximum power consumption when cutting the root-soil composite was 0.77kW. The soil bin experiment results showed that the coefficient of stability of the plowing depth was 92.34%, the soil fragmentation rate was 95.00%, and the root removal rate was 95.30%;the maximum torque measured in the case of cutting soil alone was 7.93N·m and it was 6.57% lower than the simulation value; the actual measured maximum torque was 34.84N·m in the case of cutting the root-soil composite, and it was 4.91% lower than the simulation value; the correctness of the design was verified by the close agreement between the experimental and simulation values. The vertical spiral soil loosening and weeding machine met the requirements for soil loosening, weeding, and irrigation operations in Camellia oleifera forest in hilly and mountainous areas.

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许静,刘宝伟,陈平录,王俊南,刘木华.油茶林立式螺旋松土除草机设计与试验[J].农业机械学报,2023,54(12):79-87. XU Jing, LIU Baowei, CHEN Pinglu, WANG Junnan, LIU Muhua. Development and Experiment of Vertical Spiral Cutter for Soil Loosening and Weeding in Camellia oleifera Forest[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(12):79-87.

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  • 收稿日期:2023-08-19
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  • 在线发布日期: 2023-09-20
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