果园秸秆覆盖机宽幅覆土装置设计与试验
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陕西省重点研发计划项目(2022NY-204、2023-ZDLSF-62)和陕西省农业协同创新与推广联盟重大科技项目(LMZD201703)


Design and Test of Broad Soil-covering Device for Orchard Straw Mulching Machine
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    摘要:

    针对果园机械化土壤-秸秆分层覆盖中大幅宽、均匀薄层覆土要求,设计了与果园秸秆覆盖机配套的覆土装置,主要由取土螺旋、抛土轮、集土箱和覆土螺旋组成。取土螺旋取土幅宽1.5m,为秸秆层铺设提供平整地基,保证了秸秆层覆盖平整和薄土层均匀度;取土螺旋两侧的抛土轮向后抛送土壤到集土箱,避免了碎石等异物导致的装置卡死问题。经离散元仿真优化,确定取土螺旋采用末段双螺旋结构,抛土轮叶片数量为10,叶片偏角为10°,提高了覆土均匀性并降低了作业功耗。田间试验表明,装置覆土宽度为1.5m,覆土厚度为20.8~31.7mm;建立了覆土厚度标准差回归模型,其决定系数为0.9342,模型误差为1.8%;以覆土厚度标准差为响应值,确定的最优作业参数组合为:抛土轮转速300r/min、抛土角40°、取土深度20mm。该组合下覆土厚度22.9mm,覆土厚度标准差3.7mm,满足大幅宽、均匀薄层覆土要求。本研究实现了果园土壤-秸秆分层覆盖农艺的机械化作业,为旱区果园管理提供了新方法和新装备。

    Abstract:

    In response to the requirements of soil-covering with large width, thin thickness and high uniformity for mechanized soil-straw layered mulching technique in orchards, a supporting soil-covering device of orchard straw mulching machine was developed, which mainly consisted of a soil-taking screw, two soil-throwing wheels, a soil-collecting trough, and a soil-covering screw. The soil-taking screw with width of 1.5m provided a flat foundation for straw layer laying, ensuring a flat-covering of straw layer and uniformity of the thin soil layer. The soil-throwing wheels on both sides of the soil-taking screw threw the soil back into the soil-collecting trough, avoiding the stuck problem of the device caused by foreign objects such as gravel. With discrete element simulation, it was determined that the terminal double helix structure was adopted for the soil-taking screw, the number of the soil-throwing wheel blades was 10, and the blade deflection angle of the soil-throwing wheel was 10° to improve the soil-covering uniformity and reduce the power consumption. The field tests showed that the device had a soil-covering width of 1.5m and a thickness of 20.8~31.7mm. The coefficient of determination of the regression model for the standard deviation of the soil-covering thickness was 0.9342 with error of 1.8%. The optimal combination of operating parameters with the standard deviation of the soil-covering thickness as the response value was decided as the rotation speed of the soil-throwing wheel was 300r/min, the soil-throwing angle was 40°, and the soil-taking depth was 20mm. Under the combination, the soil-covering thickness was 22.9mm with standard deviation of 3.7mm, which met the requirements of soil-covering with thin thickness and high uniformity. The research realized the mechanization of the orchard soil-straw layered mulching agronomy and provided a method and equipment for orchard management in arid areas.

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李旭东,臧家俊,高翔,房效东,徐少杰,朱新华.果园秸秆覆盖机宽幅覆土装置设计与试验[J].农业机械学报,2023,54(12):70-78,120. LI Xudong, ZANG Jiajun, GAO Xiang, FANG Xiaodong, XU Shaojie, ZHU Xinhua. Design and Test of Broad Soil-covering Device for Orchard Straw Mulching Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(12):70-78,120.

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  • 收稿日期:2023-05-08
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  • 在线发布日期: 2023-07-02
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